| Model NO. |
616DH |
Use LCD Screen Repair |
Tab Bonding |
| Other Name |
LCD Repair Bonding Machine |
Peak Power |
1500W |
| Voltage |
AC220V |
Hot Pressing Time |
Can Be Set (S) |
| Work Pressure |
0.3~0.4 (MPa)
|
Machine Shape Size |
1800(L)X1200(W)X1520(H)mm |
| Peak Temperature |
+ / - 0.3 Degrees Celsius |
Weight |
450kg |
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The system control is: DELTA - PLC control (single)
Production parameters are set to store brands like Samsung, LG, Sharp, Chi Mei, AUO, Huaxing Photoelectric, Hitachi, Hanyu Display, Huasheng, Zhonghua, and more. The machine features four different temperature set points: starting temperature, the temperature of the first segment, the second segment temperature, and cooling temperature. With PLC and touch screen communication, the production process can be extended with automatic control functions based on production needs. The system auto-detects abnormalities, displays alarm alerts, and facilitates quicker equipment maintenance.
The stability control is: Panasonic - TC2
Imported temperature sensing line combined with Panasonic's latest TC2 chips ensures more accurate temperature control. The system features fast heating times and higher temperature precision, along with synchronous display of heating curves and parameters.
The operating interface is: WV full-color PDA (single communication)
A 6.5-inch intelligent man-machine interface and programmable controller (PLC) control system ensure stable and reliable equipment operation.
Heating method: pulse heating mode
Features fast heating/cooling and auxiliary cooling functions. The high-quality titanium alloy head and automatic temperature compensation function ensure precise temperature control.
High precision counterpoint: micrometer counterpoint
Equipped with an advanced optical alignment system, the machine fully satisfies the need for clear counterpoint and precise production. Along with X, Y, Z axis adjustments using high-precision micrometer regulators and synchronized slip course operation, the machine ensures higher precision. The 19-inch large screen display allows for faster and more aesthetically pleasing registration.
The size of the maintenance and brand:
Supports unlimited size and screen card TFT LCD, LED screen, TAB, COG, and PCB bonding.
The 616DH model boasts exclusive domestic original installation after-sales service and several patented products.
Features:
1. Repairs any screen size below 100 inches.
2. Refurbishes black belt, black line, color line, ribbons, multi-line issues, flower screen, black screen, and white show caused by FPC/TAB/COF.
3. Pulse heating precision: +/-0.3ºC
4. Response time from room temperature to 180 degrees is just 2 seconds.
5. Plane precision (hot-pressing side): 0.005 mm
6. Features a low repair rate and is easy to operate.
| Model number |
616DH |
| Heating Mode |
Pulse |
| PID Temperature Control System Brand |
Siemens temperature control module |
| Temperature curve:Factory Reset |
| Peak temperature + / - 0.3 degrees Celsius |
| From room temperature to 180 degrees response time for 2 seconds |
| Brand:the United State OMEAG |
| Heat Press Head |
Materials: titanium alloy |
| Place of origin: the United States |
| Plane precision (hot-pressing side) : 0.005 mm |
| Industrial Control Unit |
PLCS:DELTA |
| HDMI:Weinview |
| Imaging Unit |
COF counterpoint: under counterpoint (optical path: lens>quartz>ITO electrode COF package) |
| PCB counterpoint: no |
| Microscope magnification: 20 ~ 100 consecutive times |
| Number of lens: 2 |
| COF counterpoint display: 19 inch |
| PCB counterpoint display:no |
| Light above:yes |
| Light down:no |
| COF Trimming Unit |
Place of origin: Taiwan |
| Type of guide rail:V guide rail |
| Accuracy: 0.01 |
| Adjustable direction: X/Y/R |
| X-y range: + / - 6.5mm |
| R range:coarse adjustment 360 degrees, fine adjustment + / - 5 degrees |
| COF Fixture |
Mechanical clamping fixture way,Z to tilt radius can be adjusted/ Adjustable horizontal angel/COF can be extended |
| Lens Fine-Tuning Unit |
Type of guide rail: precise cross rail .
Control mode: X - Y - Z micrometer control |
| Position Detection |
NO |
| Silicone Skin/Tefloon |
Change position manually |
| LCD Drive (Platform) |
Sliding or fixed optional manually |
| Alarm |
Abnormal:temperature/thermocouple anomaly/actions |
| Heat Seal Head Counterpoint |
Independent pneumatic,Pressure reducing valve be adjusted manually |
| Control Way |
Touch screen + button operation |
| Parameter Setting |
According to the need to set to storage more groups of hot-pressing parameters |
| Voltage |
AC220 v |
| Peak Power |
1500W |
| Weight |
450kg |
| Size Of Machine (mm) |
1800(L)X1200(W)X1520(H)mm |
What's the payment and delivery time?
Payment: EXW/FOB/CIF terms, via T/T. We recommend 100% deposit in advance, or 50% deposit and 50% before delivery.
Delivery time: Approximately one week.
How about the warranty?
We provide a standard 1-year warranty and lifetime technical support.
How about the training?
We offer two training methods: factory training and video training.
More details can be found here: Training
How do you pack the machine for shipping?
LCD TV Repair Bonding Machine Package
How can I install the machine after I receive it?
Here is a video of the 616DH disassembly procedure. Follow the steps in reverse for installation.
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616DH Specification--
Single Head Manual Platform Automatic Pressure Machine
1) Equipment Model Number:
616DH (Single Head)
2) Device Description:
Repair Screen Machine / Bonding Machine
3) Device Uses:
Ideal for bonding FPC, COF, TAB, LCD Panels, and PCBs effortlessly.
4) Applicable LCD Panel Specifications:
Supports a versatile range of panel sizes from 7″-100″.
5) Applicable LCD Panel Thickness:
Handles panel thicknesses from 0.3MM to 1.1MM [Single glass].
6) Bonding IC Number:
Supports multiple ICs per panel, with customizable settings.
7) Bond Direction:
X or Y Unidirectional bonding options available.
8) Bonding IC Size:
Equipped with a replaceable blade tailored to IC specifications (Standard: 50X1.4).
9) Device Processing Time:
Efficient processing time: TFT at 3.8 seconds per chip.
10) Production Beats:
High throughput with TAB production at 100 pcs/hour.
11) Bonding Accuracy:
Precise bonding within ± 1.5μm, supporting 4K screens.
12) Highest Positioning Accuracy Setting:
Achieves exceptional accuracy of ±0.5μm, the highest domestic index.
13) Equipment Work Environment Requirements:
Optimal performance in clean, dust-free environments.
14) Supply Pressure:
Requires 0.3~0.5Mpa of dry air source.
15) Power Supply:
Operates on AC 220V±10%, 50HZ, 1500W.
16) Heating Type:
Utilizes pulse heating for rapid heating/cooling and auxiliary cooling functions.
17) PID Temperature Control System:
Equipped with a reliable DELTA brand temperature control system.
Peak temperature precision: within +/- 0.3 degrees Celsius.
Quick response time to 180 degrees Celsius within 2 seconds.
18) Hot Pressing Head:
Crafted from high-quality Japan Titanium.
Origin: USA 50*1.4
Flat press precision: 0.001mm.
Plane thickness: 0.5 (Allows for 3 times grinding).
19) Thermocouple Type:
Uses K type Original US OMEGA wire.
20) Industrial Control Units / Programmer:
Implemented with DELTA PLC FX-C14T for superior control.
21) Image Unit:
Features a Panasonic image processing system.
COF counterpoint functionality: down counterpoint.
Includes PCB counterpoint functionality.
Equipped with 2 lenses for precise imaging.
Microscopy: Continuous zoom from 30-120.
COF display: Dual 19-inch HD screens.
No display for PCB counterpoint.
Upper light source: Included.
Down light source: Included.
22) COF Trimming Unit:
Origin: Taiwan
Rail Type: U-rail (2056 high)
Accuracy : Precision of 0.01
Adjustable direction : X/Y/R axes for versatile movement
R Itinerary : Coarse rotation of 360 degrees, with fine tuning of +/- 5 degrees for meticulous adjustments
23) COF Fixture : COF mechanical clamping type, with Z tilt radius micrometer trimming for precise alignment
24) Lens Spinner Unit : Advanced and efficient lens spinning mechanism
Control mode: X / Y / Z micrometer control for exact positioning
Focus Adjustment: Manually adjustable focus for enhanced customization
25) Position Detection : None
26) Silicone / Tefloon : High-quality materials for optimal performance
Manual Switching Position: Flexible manual switching for operational ease
27) LCD Stage (Platform) : Customizable stage with options for manual sliding or fixed positions
Manual sliding or fixed optional, with an option for an automatic stage
28) Alarm Device : Comprehensive alarms for pressure abnormalities, temperature anomalies, thermocouple issues, and action irregularities
Pressure abnormal/temperature anomalies/thermocouple abnormal/action abnormal
29) Hot Press Head Counterpoint : Adjustable cylinder stop for precise vertical positioning
Cylinder stop can be set at any position in the vertical direction
30) Control Mode : Intuitive touch screen and button operation, featuring Taiwan's Wei Lun dual-core touch screen
Touch screen + button operation using Taiwan's Wei Lun touch screen dual-core
31) Parameter Setting : Customizable settings to store multiple sets of hot pressing parameters as per requirement
According to the need to set up store multiple sets of hot pressing parameters
32) Rated Voltage : 180-220V, customizable to 110V
180-220 (customizable 110V)
33) Peak Power : 400-1500W for peak performance
400-1500W
34) Maximum Power : Robust 1500W maximum power capacity
1500W
35) Actual Power : Efficient operation at 580W
580W
36) Body Size : Dimensions of 1800X1200x1520mm (L*W*H)
1800X1200x1520mm(L*W*H)
37) Machine Weight : Sturdy build with a weight of 450KG
450KG
With 616DH, we provide the following accessories at no additional charge.
These accessories cover almost all needs for ACF/COF/TAB repairing, eliminating the need for additional purchases.
| No. |
Name |
Model No. |
Quantity |
Unit |
Specification |
Remark |
| 1 |
Single Head Bonding Machine |
616DH |
1 |
Set |
Single Head |
|
| 2 |
ACF Anisotropic Conductive Film |
AC-7206U-18 |
1 |
Piece |
1.2X50M |
Glass special |
| 3 |
ACF Anisotropic Conductive Film |
AC-2056R-35 |
1 |
Piece |
2.0X50M |
PCB special |
| 4 |
Acetone Liquid |
BT-H1 |
1 |
Bottle |
500ML |
|
| 5 |
Absolute Alcohol |
CH3CH2OH |
2 |
Bottle |
500ML |
|
| 6 |
ACF Removing Liquid |
G-450 |
1 |
Bottle |
500ML |
|
| 7 |
Hitachi Blue Glue |
|
1 |
Bottle |
100ML |
|
| 8 |
Fuji Silicone |
|
1 |
Piece |
50M |
|
| 9 |
Tefloon |
|
1 |
Piece |
50M |
|
| 10 |
Heating Solder Iron |
|
1 |
Piece |
30W |
|
| 11 |
Alcohol Bottle |
|
2 |
Bottle |
|
|
| 12 |
TAB Cutter |
|
1 |
Piece |
|
|
| 13 |
Optical Microscope |
|
1 |
Piece |
|
|
| 14 |
LCD Test Board |
HXV59 |
1 |
Piece |
|
|
| 15 |
Air Compressor |
OTS750 |
1 |
Piece |
|
Mute Oil-free |
| 16 |
Cleanroom Wipers |
|
1 |
Piece |
|
|
| 17 |
Cotton Swab |
|
1 |
Piece |
|
|
| 18 |
Handheld Magnifier |
|
1 |
Piece |
|
|
| 19 |
Precision Tweezers |
Elbow, Straight |
2 |
Piece |
|
High Hardness Hyperfine |
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