Introducing our state-of-the-art large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This cutting-edge machinery is meticulously crafted to deliver unparalleled precision and efficiency on a grand scale, setting new benchmarks for industry standards.
Model: CLY-QGJ266
Applicable Fields: Ideally suited for the challenging sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring broad and flexible applicability.
1, Product Overview
Meet the CLY-QGJ266, an industrial-grade powerhouse designed for high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting marvel flawlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting seamless 24-hour unmanned operations. Perfectly tailored for large-scale, precise wire processing demands.
2, Core Technical Parameters
Standard Dimensions: A commanding presence with dimensions of 4600mm x 800mm x 1700mm (L x W x H), epitomizing the pinnacle of sophisticated design.
Cable Rack Size: With generous dimensions of 1400mm x 1200mm x 2000mm (L x W x H), the cable rack offers ample space for streamlined operation.
Main Power Supply Voltage: AC380V, 50/60HZ ensures consistent and trustworthy power delivery.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system for superior performance.
Controller: Outfitted with Mitsubishi's advanced programming PLC, delivering precise control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures stable and reliable operations.
OUTPUT: DC24VDC provides dependable and uninterrupted performance.
Operation Type: Operate with the intuitive Weilun HMI control for seamless user experience.
Input Voltage: 24VDC guarantees smooth and efficient energy utilization.
Air Pressure: Maintains optimal functioning with a range of 0.6-0.8MPa.
Total Power: Utilizes a total power of 14KW for robust and reliable functionality.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency effortlessly.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary blade for cutting, with a synchronized backup blade primed to switch within 0.5 seconds if required.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, preventing damage to coatings or scattering of steel wires for pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a multilingual interface in Chinese/English, enhancing accessibility for users.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, offering remarkable versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Charged with supplying brake lines for new energy vehicle production lines, with a daily output necessity of 100,000 units and an error margin of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, meeting and exceeding all performance expectations.
Achievements:
Witness a remarkable increase in yield rate from 98.2% to an exceptional 99.95%.
Revolutionize your workforce dynamics by slashing labor expenses by an astounding 90%! Transition seamlessly from a hefty team of 20 to just 2 efficient monitors, drastically enhancing your operational efficiency.
5, After Sales Service Commitment
Warranty Period: Delight in the assurance of our comprehensive 1-year warranty that envelops the entire machine, granting you complete peace of mind and confidence in your investment.
Response Time:
Domestic: Relish the advantage of our prompt 24-hour telephone support, paired with a rapid 48-hour engineer on-site assistance to swiftly address your needs.
Overseas: Empower your operations with remote diagnosis capabilities or leverage our local service provider support within a brief 72-hour window, ensuring prompt and effective solutions.
6, Equipment Delivery Process
1. Requirement Confirmation → Take advantage of our no-cost trial, where we expertly cut your wire samples and deliver a detailed analysis report in just 3 working days, ensuring your requirements are thoroughly understood.
2. Scheme Customization → Our adept engineers meticulously craft and execute a bespoke equipment diagram on-site, guaranteeing seamless integration and maximizing efficiency.
3. Production Debugging → Embark on a comprehensive 45-day factory testing journey, carefully curated to assure exemplary performance and unwavering reliability. Stay informed with a detailed testing video, capturing every meticulous step of the process.
4. Delivery Training → Benefit from a rigorous 3-day on-site training program, meticulously designed to impart advanced operational techniques and essential maintenance knowledge, empowering your team to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Bask in the security of our unmatched global service network, offering premium-quality spare parts for an extraordinary 10-year period, ensuring your machine remains in peak condition.
Request the complete technical manual and a finely detailed quotation now to discover the exceptional capabilities of the High-Precision Cutting and Fusing Machine for Wire Ropes, and transform your operational prowess today!
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