Discover the future of wire rope processing with our premier offering, the large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This highly advanced piece of machinery is meticulously engineered to deliver unparalleled precision and efficiency, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: This cutting-edge technology is exceptionally designed for the rigorous demands of automobile manufacturing, industrial robot cable processing, and the precision crafting of instrument parts, offering unmatched versatility across these sectors.
1, Product Overview
Introducing the CLY-QGJ266, an industrial titan engineered for the exacting task of cutting 1.5-5mm brake wire ropes. This automated marvel flawlessly combines feeding, straightening, precision cutting to fixed lengths, and meticulous end processing. Designed for round-the-clock, unmanned operations, the CLY-QGJ266 is the epitome of large-scale, precise wire processing.
2, Core Technical Parameters
Standard Dimensions: Standing as a testament to sophisticated design, this machine boasts dimensions of 4600mm x 800mm x 1700mm (L x W x H), embodying strength and precision.
Cable Rack Size: With generous dimensions of 1400mm x 1200mm x 2000mm (L x W x H), the cable rack ensures ample space to facilitate optimal and efficient operation.
Main Power Supply Voltage: Operating on an AC380V, 50/60HZ, this machine offers consistent and reliable power delivery to meet demanding industrial needs.
Drive Mode: The machine incorporates an advanced motor-driven + pneumatic system, significantly enhancing overall performance and efficiency.
Controller: Features Mitsubishi's sophisticated programming PLC, providing unmatched precision control and reliability.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures unwavering stability and secure operational integrity.
OUTPUT: DC24VDC guarantees reliable, uninterrupted performance, maintaining operational excellence.
Operation Type: The intuitive Weilun HMI control simplifies user interaction, offering a seamless operating experience.
Input Voltage: A steady 24VDC input ensures efficient and smooth energy utilization across operations.
Air Pressure: Maintains optimal performance with a precise operating pressure range of 0.6-0.8MPa, ensuring reliability.
Total Power: Integrates a robust 14KW power capacity, delivering substantial functionality and performance.
Common Power: Achieves maximum energy efficiency by operating effectively at 7KW.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: With an impressive carrying capability of 500kg, this tray effortlessly accommodates wire coil diameters ≤ 1m, reducing manual labor demands.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Engineered with a main cutting blade and a backup blade that can take over within just 0.5 seconds, ensuring uninterrupted operations.
Constant Pressure Cutting Technology: This innovative system dynamically adjusts cutting pressure to prevent any damage to the coating or scattering of steel wires, ensuring clean, precise cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a user-friendly experience with a multilingual interface available in Chinese and English for enhanced global accessibility.
PLC+Motion Control Card: Preloaded with 100 distinct cutting schemes, this setup offers exceptional versatility and precision tailored to various cutting needs.
4, Application Cases
Case 1: A leading global supplier in the automotive parts industry
Requirement: Commissioned to supply brake lines for innovative new energy vehicle production lines, demanding a daily output of 100,000 units with precision requiring an error margin of ≤ 0.05mm.
Solution: By deploying 3 units of the CLY-QGJ266, we not only met but exceeded the performance expectations, ensuring seamless integration and exceptional output.
Achievements:
Witness a significant enhancement in yield rate, soaring from an already impressive 98.2% to an extraordinary 99.95%, reflecting our commitment to quality and precision.
Achieve an extraordinary transformation in your operational efficiency by significantly reducing labor costs by an impressive 90%. Seamlessly transition from a team of 20 diligent operators to just 2 expert monitors, streamlining your workflow with unparalleled efficiency and precision.
5, After Sales Service Commitment
Warranty Period: Experience true peace of mind with a robust 1-year warranty that comprehensively covers every component of your machine, ensuring uninterrupted performance and reliability.
Response Time:
Domestic: Avail yourself of our prompt and reliable 24-hour telephone support, coupled with an assured 48-hour on-site assistance by our skilled engineers, guaranteeing swift and effective resolutions to any concerns.
Overseas: Benefit from our cutting-edge remote diagnosis solutions or our trusted local service provider support within a swift 72-hour timeframe, ensuring that issues are resolved expediently and operations continue smoothly.
6, Equipment Delivery Process
1. Requirement Confirmation → Delight in a complimentary trial cutting of your wire samples, expertly analyzed and documented in a comprehensive report delivered within a swift 3 working days, providing insights into the machine's capabilities.
2. Scheme Customization → Our team of engineers will meticulously plan and execute an on-site tailored equipment layout, crafting a perfectly integrated diagram that aligns seamlessly with your specific operational needs.
3. Production Debugging → Engage in a thorough 45-day factory testing phase, crafted to ensure exceptional performance and unyielding reliability. Stay fully informed with a detailed video capturing every aspect of the testing process, highlighting the machine's superior capabilities.
4. Delivery Training → Embark on a comprehensive 3-day on-site training journey, expertly teaching operational techniques and essential maintenance skills. Empower your team with the knowledge to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Revel in the peace of mind provided by our extensive global service network, offering a continuous supply of top-tier spare parts for an impressive duration of 10 years, ensuring your machine remains in pristine condition and operates at peak efficiency.
Request our meticulously detailed technical manual and receive a comprehensive quotation without delay to fully explore the myriad possibilities offered by the High-Precision Cutting and Fusing Machine for Wire Ropes. Discover the unmatched quality and innovation we provide!
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