Introducing our cutting-edge, large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine, the epitome of modern engineering. This pioneering machinery is innovatively designed to deliver unwavering precision and unmatched efficiency on an expansive scale, setting new benchmarks in industry standards.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of the automobile manufacturing sector, industrial robot cable processing, and the production of precision instrument parts, ensuring incredible versatility and wide-ranging applications.
1, Product Overview
Introducing the CLY-QGJ266, a testament to industrial-grade brilliance, precisely engineered for the high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting solution masterfully integrates feeding, straightening, fixed-length cutting, and end processing, all while boasting the capability for 24-hour unmanned operations. Specifically designed to address large-scale, precise wire processing requirements with remarkable efficiency.
2, Core Technical Parameters
Standard Dimensions: Commanding attention with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine represents the zenith of sophisticated and purposeful design.
Cable Rack Size: Measuring 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space for effective and streamlined operation.
Main Power Supply Voltage: AC380V, 50/60HZ, ensuring consistent, reliable, and steadfast power delivery.
Drive Mode: Features a cutting-edge motor-driven + pneumatic system, enhancing operational performance and reliability.
Controller: Outfitted with Mitsubishi's state-of-the-art programming PLC, ensuring precision control and exceptional performance.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, ensuring stable, safe, and secure operations at all times.
OUTPUT: DC24VDC, delivering reliable, dependable, and uninterrupted performance.
Operation Type: Operate seamlessly with the intuitive Weilun HMI control, offering user-friendly interaction and ease of use.
Input Voltage: 24VDC, ensuring smooth, efficient, and optimal energy utilization.
Air Pressure: Maintains supreme operational efficiency with a range of 0.6-0.8MPa.
Total Power: Utilizes a total power of 14KW, offering robust functionality and exceptional performance.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency and ensuring sustainability.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Boasts a remarkable capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a primary blade for cutting, with a synchronized backup blade ready to switch within an impressive 0.5 seconds should any failure arise.
Constant Pressure Cutting Technology: Ingeniously adjusts pressure dynamically, preventing coating damage or steel wire scattering, ensuring pristine and flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a multilingual interface in Chinese/English, significantly enhancing user accessibility and ease of operation.
PLC+Motion Control Card: Pre-programmed with an extensive array of 100 cutting schemes, offering unmatched versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Entrusted with providing brake lines for new energy vehicle production lines, requiring a daily output of 100,000 units with a remarkable error margin of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, consistently meeting and surpassing performance expectations with flying colors.
Achievements:
Witness a phenomenal increase in yield rate from an already impressive 98.2% to an astounding 99.95%.
Revolutionize your operations by slashing labor costs by an astonishing 90%! Transition from a hefty team of 20 to a streamlined duo of monitors, maximizing efficiency and productivity like never before.
5, After Sales Service Commitment
Warranty Period: Bask in the comfort of knowing your investment is protected. Enjoy a comprehensive 1-year warranty that safeguards the entire machine, providing you with unmatched assurance and peace of mind.
Response Time:
Domestic: Experience unparalleled support with our 24-hour telephone assistance and, if needed, an expert engineer will be dispatched to your location within 48 short hours.
Overseas: Our international clients enjoy swift resolutions with access to remote diagnosis or the option of a local service provider support within just 72 hours.
6, Equipment Delivery Process
1. Requirement Confirmation → Take advantage of our no-cost wire sample trial cutting, complete with an exhaustive evaluation report delivered within merely 3 working days.
2. Scheme Customization → Let our expert engineers craft and implement a bespoke equipment design on-site, ensuring seamless integration tailored to your specific requirements.
3. Production Debugging → Engage in an intensive 45-day factory testing period, meticulously curated to certify peak performance and reliability. Stay informed with a detailed testing video that documents every phase, keeping you in the loop.
4. Delivery Training → Immerse your team in a comprehensive 3-day on-site training session, expertly imparting essential operational techniques and fundamental maintenance skills. Equip your workforce with the expertise needed to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Relish in the unparalleled assurance of our extensive global service network. With a robust supply of superior quality spare parts available for an impressive span of 10 years, your machine remains in prime operating condition.
Unlock the complete potential of your High-Precision Cutting and Fusing Machine for Wire Ropes with immediate access to our comprehensive technical manual and a detailed quotation. Delve into every aspect of this cutting-edge equipment today!
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