Cutting machine technical parameters
I. Overview
Step into the future with our cutting-edge machine, meticulously crafted to meet the intricate demands of lock wire ropes, lead-sealed wire ropes, and the wire rope fabrication industry, particularly excelling in automobile and motorcycle brake wire production. This machinery offers a comprehensive, sophisticated solution to the prevalent issues of inconsistent quality, convoluted procedures, and labor-heavy processes inherent in wire rope processing. By significantly reducing manpower needs and streamlining operations, it empowers a single operator to efficiently control multiple machines, driving productivity and precision like never before.
This state-of-the-art equipment is the epitome of versatility, finding extensive applications across diverse sectors including medical devices, automotive parts, sports equipment, and the lock industry. Its prowess lies in the automatic fusing and cutting of steel cords of any specification. Equipped with a high-precision, touch-screen computer control system, it allows users to set fuse conditions with ease, ensuring impeccable fuse quality with minimal effort, thus elevating operational efficiency to new heights.
2. Mechanical specifications:
1. Cutting machine dimensions: Standing at an expansive 4.6m x 1.8m x 0.8m, complete with a pay-off machine sized at 2.5m, it is expertly tailored to accommodate diverse operational demands, ensuring versatility and efficiency.
2. The standard machine offers a generous maximum length of 3 meters, with potential for customization options available at a competitive rate of 5000 yuan per additional meter, supporting extensions up to an impressive 10 meters.
3. Power Requirements: Operates seamlessly on a robust 380V three-phase four-wire connection with a neutral line, ensuring an uninterrupted, formidable energy supply for peak performance.
4. Weight: Boasting a solid 500KG construction, this machine is engineered for exceptional stability and durability, making it a reliable choice for high-demand environments.
5. Application Scope: Expertly designed for wire diameters ranging from 1.0mm to 3.5mm, with a length capacity stretching to an impressive 5 meters, this machine caters to a wide array of specifications with precision.
6. Production Capacity: Delivers remarkable efficiency, processing approximately 1400 pieces per hour depending on the specified length and cutting mode, thus setting a benchmark for productivity.
7. Fusing and Cutting Capabilities: Specially designed to adeptly handle steel rope diameters less than 2.0mm, ensuring optimal performance and versatility.
8. Simultaneous Operations: Efficiently capable of fusing and cutting up to 4 wires simultaneously, this feature maximizes output and reduces production time substantially.
9. Mold Compatibility: Accommodates universal molds for diameters of 0.8-1.2, 1.5-2.0, and 2.5-3.0. With an open wire diameter capacity ranging from 0.8mm to 3.0mm, and a minimum open wire length of 300mm, it ensures precision within an impressive ±1.0mm.
11. Air Source Requirements: Efficiently operates within a 0.4-0.7MPA range, with a set pressure of 0.6MPA. The fuse transformer boasts an 8KVA rating, with an actual power consumption of approximately 5KW, optimizing energy usage.
12. Versatile Working Modes: Offers a comprehensive suite of operation modes such as single cut, cut-cut, fuse-cut, and fuse-cut-cut, adeptly meeting the varying demands of production with unmatched flexibility.
Introducing the Automatic Metal Wire Rope Cutting Machine, a groundbreaking leap forward in industrial engineering, designed with precision and unparalleled efficiency. This pioneering machine effortlessly slices through steel wire rope, delivering perfectly measured segments ideal for control cable production, including brake, clutch, and throttle cables. With its superior automatic operations, this latest-generation model guarantees exceptional accuracy and maintains a whisper-quiet operational environment, far surpassing traditional machines in every conceivable aspect.
Features 1. Wire Rope Feeding Device Experience the pinnacle of precision and efficiency with our exceptional wire rope feeding device. Powered by a top-of-the-line servo motor and an advanced servo controller, this system promises a seamless transition from start to finish. Delight in: a) Exquisite acceleration dynamics, smoothly transitioning from a gentle start to high-speed pre-feeding with ease. b) Masterful speed modulation as the wire approaches its target length, ensuring optimal performance. c) Unwavering precision in feeding length, thanks to our cutting-edge encoder technology that eliminates any guesswork. 2. Wire Rope Cutting Device Transform your cutting process with our state-of-the-art braking cylinder, engineered to securely anchor the wire rope for a flawless cut. Guided by the sophisticated length encoder, our V-shaped clamp delivers perfect, burr-free finishes every time. Post-cut, the blade withdraws with unmatched precision, showcasing our inlaid alloy steel cutting blade's durability and peak performance. 3. Control System Embrace the future with our Omron PLC control system, where customization is at your fingertips. Effortlessly tailor your cutting needs by adjusting length and quantity through a user-friendly touch screen interface. Your safety and efficiency are enhanced by an emergency stop feature and a comprehensive alarm system, providing real-time monitoring for counts, material shortages, and error detection.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we place a premium on safeguarding and preserving your esteemed Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Enveloped in our durable wooden packaging, your machine receives superior protection against any potential impacts and unintended harm. Encased in a snug, moisture-resistant plastic film, it is shielded from rust and dampness during its journey. Our fumigation-free packaging is designed to streamline customs clearance, expediting the shipping process. For larger equipment, we employ advanced securing techniques within shipping containers, obviating the need for additional packaging materials. Shipping: Whether your shipping needs are for Less than Container Load (LCL) or Full Container Load (FCL), you can trust in our unwavering commitment to swift and secure delivery. We collaborate with top-tier logistics experts to ensure a prompt LCL transit to the sea port. For FCL shipments, our experienced team meticulously manages the container loading process, guaranteeing optimal security. Furthermore, our extensive network of professional forwarders ensures smooth shipment management, and we are eager to work with your preferred forwarder to meet your distinct requirements, delivering an impeccable and gratifying delivery experience.
Experience unparalleled peace of mind with our comprehensive 1-year warranty, which encompasses not only complimentary parts replacement but also repair services to ensure your equipment runs flawlessly. Enjoy confidence and security with every transaction, as our platform is dedicated to providing a seamless and reliable purchasing experience for each order you place and pay for.
Q: What is the power supply of the machine?
A: In China, the standard power supply is set at 380V, 3 Phase, and 50Hz. However, we understand that your needs might vary, and we gladly offer customization options to meet your specific power requirements.
Q: What information should the customer provide to get an accurate quotation from us?
A: To ensure we provide you with a precise and tailored quotation, please share your detailed technical specifications along with any relevant drawings and images. Additionally, inform us of your industrial voltage and the planned production output to help us serve you better.
Q: What is the payment term?
A: Our flexible payment terms require a 30% down payment upfront, with the remaining 70% due before shipment via T/T. For your convenience, we also offer alternative payment methods, such as Western Union, to suit your preferences.
Q: What is the delivery time?
A: Typically, you can expect delivery of the machine within 30 days after we receive your down payment, ensuring a prompt and efficient process from order to deployment.
Q: What is the warrantee period of the machine?
A: The warranty period stands valid for a full year, commencing from the date specified on the Bill of Lading (B/L), offering you peace of mind and assurance of quality throughout.
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