Discover our state-of-the-art, large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine, meticulously designed to deliver unmatched precision and efficiency on a grand scale. This cutting-edge machinery redefines industry standards with its unparalleled capabilities.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the high-demand sectors such as automobile manufacturing, industrial robot cable processing, and precision instrument parts production, offering versatile and wide-ranging applicability.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade masterpiece engineered for the high-precision cutting of 1.5-5mm brake wire ropes. This automated marvel flawlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while enabling 24-hour unmanned operations. Perfectly tailored for large-scale and precise wire processing applications.
2, Core Technical Parameters
Standard Dimensions: Exuding a robust presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this design epitomizes sophistication and elegance.
Cable Rack Size: With a generous size of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space, ensuring efficient and seamless operation.
Main Power Supply Voltage: AC380V, 50/60HZ, guaranteeing consistent and reliable power flow for optimal performance.
Drive Mode: Powered by a cutting-edge motor-driven + pneumatic system, elevating performance to new heights.
Controller: Integrated with Mitsubishi's advanced programming PLC, providing unparalleled precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, ensuring stable and secure operation for all processes.
OUTPUT: DC24VDC, delivering dependable and uninterrupted performance across various functions.
Operation Type: Experience seamless operation with the intuitive Weilun HMI control, designed for effortless user interaction.
Input Voltage: 24VDC, ensuring smooth and efficient energy utilization for optimal performance.
Air Pressure: Maintains optimum operation with a precision range of 0.6-0.8MPa, ensuring consistent performance.
Total Power: Harnesses a robust total power capability of 14KW, ensuring powerful and reliable functionality.
Common Power: Operates efficiently at 7KW, maximizing energy conservation while maintaining superior performance.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive capacity of 500kg, adeptly accommodating wire coil diameters ≤ 1m with ease and efficiency.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Engineered with a primary cutting blade, complemented by a synchronized backup blade ready to switch within just 0.5 seconds, ensuring continuous operation.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, safeguarding against coating damage or steel wire scattering, delivering pristine and immaculate cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Facilitates seamless user interaction with a multilingual interface in Chinese/English, enhancing accessibility for global users.
PLC+Motion Control Card: Pre-programmed with an impressive 100 cutting schemes, offering unmatched versatility and precision for diverse applications.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with delivering brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a minimal error margin of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, consistently meeting and exceeding rigorous performance expectations.
Achievements:
Achieved an outstanding increase in yield rate, soaring from 98.2% to a remarkable 99.95%, showcasing exceptional efficiency and reliability.
Revolutionize your operations by slashing labor expenses by an astounding 90%! Transform your workforce from a large team of 20 to a streamlined duo of monitors, significantly enhancing efficiency and operational simplicity.
5, After Sales Service Commitment - Excellence in Customer Care
Warranty Period: Experience ultimate assurance with our comprehensive 1-year warranty that provides full coverage for the entire machine, ensuring you stay worry-free.
Response Time: Swift and Reliable Support
Domestic Support: Take advantage of our rapid response with 24-hour telephone assistance and 48-hour on-site engineer support, ensuring your operations run smoothly without interruptions.
Overseas Support: Gain access to expert remote diagnosis or tap into the expertise of your local service providers within 72 hours, guaranteeing a prompt and effective solution to any challenge.
6, Equipment Delivery Process - Seamless and Hassle-Free
1. Requirement Confirmation → Avail a no-cost trial cutting of your wire samples, followed by a detailed and comprehensive report within just 3 working days, ensuring your needs are perfectly aligned.
2. Scheme Customization → Our skilled engineers will design and layout a bespoke equipment diagram right on-site, ensuring seamless integration and maximum efficiency tailored to your specific needs.
3. Production Debugging → Engage in a meticulous 45-day factory testing phase, crafted for unparalleled performance and reliability. Stay informed with an exhaustive testing video, detailing every stage of the process.
4. Delivery Training → Participate in an intensive 3-day on-site training program. Our experts will cover essential operation techniques and foundational maintenance, empowering your team to maximize the potential of your cutting-edge High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Experience unmatched peace of mind with our expansive global service network. Secure a continuous stream of superior spare parts for an astounding 10 years, ensuring your machine remains in peak operating condition.
Request your detailed technical manual and in-depth quotation today to uncover every aspect of our state-of-the-art High-Precision Cutting and Fusing Machine for Wire Ropes!
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