Step into the future with our state-of-the-art large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This cutting-edge technology is meticulously designed to deliver unparalleled precision and efficiency, revolutionizing industry norms and setting a new benchmark for excellence.
Model: CLY-QGJ266
Applicable Fields: Expertly crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring unmatched versatility and adaptability.
1, Product Overview
Introducing the CLY-QGJ266, a formidable industrial-grade machine designed for the meticulous cutting of 1.5-5mm brake wire ropes. This automated cutting powerhouse flawlessly synchronizes feeding, straightening, precise fixed-length cutting, and end processing, all while enabling 24-hour unmanned operations. Perfectly tailored to meet the demands of large-scale, precise wire processing endeavors.
2, Core Technical Parameters
Standard Dimensions: Commanding attention with dimensions of 4600mm x 800mm x 1700mm (length x width x height), embodying the pinnacle of advanced engineering and sophisticated design.
Cable Rack Size: With dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack is engineered to provide ample space for seamless and efficient operations.
Main Power Supply Voltage: Reliable and consistent power delivery with AC380V, 50/60HZ.
Drive Mode: Features an innovative motor-driven + pneumatic system to elevate performance to new heights.
Controller: Featuring Mitsubishi's cutting-edge programming PLC, ensuring precise control and unmatched efficiency.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stability and secure operations.
OUTPUT: DC24VDC assures dependable and continuous performance.
Operation Type: Engage effortlessly with the intuitive Weilun HMI control for smooth and user-friendly operation.
Input Voltage: 24VDC ensures seamless and efficient energy utilization.
Air Pressure: Operates at an optimal range of 0.6-0.8MPa for superior functionality.
Total Power: Utilizes an impressive total power of 14KW for robust and powerful operations.
Common Power: Operates efficiently at 7KW, maximizing energy efficiency and performance.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Designed with an impressive capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Engineered with a main blade for cutting and a synchronized backup blade that switches within 0.5 seconds in case of any malfunction, ensuring uninterrupted operations.
Constant Pressure Cutting Technology: Employs dynamic pressure adjustments to prevent coating damage or steel wire scattering, delivering immaculate cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing user accessibility and interaction.
PLC+Motion Control Card: Comes pre-programmed with 100 cutting schemes, providing unmatched versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with producing brake lines for new energy vehicle production lines, mandating a daily output of 100,000 units with a precision error of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, consistently meeting and surpassing performance expectations.
Achievements:
Witness a significant surge in yield rate from an impressive 98.2% to an exceptional 99.95%, highlighting the machine's superior capabilities.
Experience a remarkable transformation in operational efficiency as labor costs plummet by a staggering 90%! Seamlessly transition from a workforce of 20 to a mere 2 essential monitors, streamlining productivity like never before.
5, After Sales Service Commitment
Warranty Period: Relish in the unparalleled assurance of a 1-year comprehensive warranty that encompasses the entire machine, providing you with complete peace of mind.
Response Time:
Domestic: Avail yourself of our dedicated 24-hour telephone support and prompt 48-hour engineer on-site assistance, ensuring your operations remain uninterrupted.
Overseas: Gain access to expert remote diagnosis or reliable local service provider support within a swift 72-hour timeframe, ensuring quick and efficient problem resolution.
6, Equipment Delivery Process
1. Requirement Confirmation → Delight in a complimentary trial cutting of wire samples, complete with a detailed report delivered within just 3 working days, allowing you to make informed decisions with confidence.
2. Scheme Customization → Our expert engineers will meticulously craft a bespoke equipment diagram on-site, ensuring seamless integration into your operations for optimal productivity.
3. Production Debugging → Embark on a comprehensive 45-day factory testing phase, scrupulously designed to affirm top-tier performance and unwavering reliability. Stay fully informed with a thorough testing video that captures every intricate detail of the process.
4. Delivery Training → Immerse yourself in an intensive 3-day on-site training session, where expert guidance will cover all operational techniques and essential maintenance practices. Equip your team with the expertise to fully leverage the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Experience ultimate peace of mind with our expansive global service network, granting you access to premium-quality spare parts for an impressive 10 years, ensuring your machine remains in pristine condition.
Request your comprehensive technical manual and detailed quotation today! Discover the full potential and intricacies of the High-Precision Cutting and Fusing Machine for Wire Ropes, and elevate your operations to the next level!
Audited Supplier 
){kind=link}