Cutting machine technical parameters
I. Overview
Introducing a cutting-edge marvel, this machine is meticulously engineered to meet the intricate demands of lock wire ropes, lead-sealed wire ropes, and the entire wire rope fabrication industry. It is specifically tailored for automobile and motorcycle brake wires, offering a comprehensive answer to the challenges of inconsistent quality, complex procedures, and laborious processes in wire rope processing. By significantly minimizing manpower requirements, it streamlines procedures, empowering a single operator to proficiently manage multiple units simultaneously.
This state-of-the-art equipment finds broad applications across sectors such as medical devices, automotive parts, sports equipment, and the lock industry. It excels in the automatic fusing or cutting of steel cords of any specification. Featuring an advanced high-precision, touch-screen computer control system, it allows users to effortlessly set fuse conditions, ensuring optimal fuse quality with minimal effort and maximum efficiency.
2. Mechanical specifications:
1. Cutting machine dimensions: The machine measures 4.6m x 1.8m x 0.8m, with a pay-off machine size of 2.5m, designed to accommodate diverse operational needs and fit seamlessly into various production environments.
2. The standard machine offers a versatile cutting length of up to 3 meters, with extended customization options available for an additional 5000 yuan per meter, supporting lengths up to an impressive 10 meters for enhanced flexibility.
3. Power Requirements: This robust machine operates on a reliable 380V three-phase four-wire connection with a neutral line, ensuring a steady and ample energy supply for uninterrupted production.
4. Weight: With a solid 500KG construction, this machine boasts unparalleled stability and durability, suitable for intensive industrial use.
5. Application Scope: Accommodates wire diameters ranging from 1.0mm to 3.5mm, with a cutting length capacity of up to 5 meters, making it suitable for a wide range of applications.
6. Production Capacity: Efficiently processes approximately 1400 pieces per hour, pending the specific length and cutting mode employed, optimizing productivity to meet high-demand production goals.
7. Fusing and Cutting Capabilities: Designed specifically for steel rope diameters less than 2.0mm, ensuring precision in every cut and fuse operation.
8. Simultaneous Operations: Equipped to fuse and cut up to 4 wires concurrently, maximizing efficiency and minimizing operational time.
9. Mold Compatibility: Compatible with universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0, the machine handles open wire diameters from 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision control within ±1.0mm for exceptional accuracy.
11. Air Source Requirements: Operating at 0.4-0.7MPA with a set pressure of 0.6MPA, the fuse transformer is rated at 8KVA, but it prudently consumes approximately 5KW in actual power usage, balancing power efficiency with superior performance.
12. Versatile Working Modes: Offers a spectrum of operation modes including single cut, cut-cut, fuse-cut, and fuse-cut-cut, tailored to meet varying production demands with precision and adaptability.
Introducing the Automatic Metal Wire Rope Cutting Machine, a groundbreaking advancement in industrial engineering. This precision-engineered machine sets a new benchmark for efficiency, effortlessly cutting steel wire rope with unerring accuracy. Perfectly measured segments enhance control cable production, including brake, clutch, and throttle cables. Its superior automatic operations guarantee exceptional precision and whisper-quiet functioning, eclipsing the capabilities of traditional machines in every conceivable way.
Features 1. Wire Rope Feeding Device Delight in the exceptional precision of our wire rope feeding device, a marvel of engineering where every movement is meticulously orchestrated by a highly efficient servo motor complemented by a state-of-the-art servo controller. Revel in the seamless operation with: a) A fluid, gradual acceleration process, smoothly transitioning from a gentle start to high-speed pre-feeding with absolute ease. b) Flawless speed modulation as the wire attains its specified length, ensuring consistent performance. c) Unrivaled precision in feeding length, made possible by our cutting-edge encoder technology, guaranteeing perfect results every time. 2. Wire Rope Cutting Device Transform your cutting experience with our groundbreaking braking cylinder, expertly designed to securely hold the wire rope in place. Under the meticulous guidance of the length encoder, achieve flawless cuts with our V-shaped clamp, delivering smooth, burr-free finishes that exemplify quality. The blade retracts with unmatched precision post-cutting, ensuring seamless operations. Our inlaid alloy steel cutting blade stands as a testament to exceptional durability and sustained peak performance, offering longevity and reliability. 3. Control System Embrace the future of automation with the advanced Omron PLC control system. Effortlessly customize your cutting needs by adjusting both length and quantity using an intuitive touch screen interface. Prioritizing safety and efficiency, our system includes an emergency stop feature and a robust alarm system that provides real-time monitoring of counts, material shortages, and error detection, ensuring seamless and worry-free operations.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we are unwavering in our commitment to ensuring the highest echelon of safety and protection for your esteemed Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Nestled within our sturdy wooden packaging, your machine receives unparalleled shielding from potential impacts and unintentional harm. Enveloped by a form-fitting, moisture-repelling plastic wrap, it is thoroughly safeguarded against rust and moisture-related concerns during its voyage. Our innovative, fumigation-free packaging streamlines customs processes, accelerating the entire shipping journey. For our larger-scale machinery, we employ advanced securing methodologies within containers, obviating the necessity for extra packaging. Shipping: Regardless of whether your demand is for Less than Container Load (LCL) or Full Container Load (FCL), you can place your trust in our dedication to delivering your machine with both swiftness and security. We collaborate with top-tier logistics specialists to ensure a rapid LCL transit to the sea port. For FCL shipments, our expert team meticulously orchestrates the container loading, ensuring comprehensive security. Furthermore, our extensive network of professional forwarders ensures smooth and efficient shipment management, while we are entirely flexible to work with your designated forwarder, addressing your unique requirements to guarantee an impeccable and gratifying delivery journey.
Discover an unmatched sense of assurance with our all-inclusive 1-year warranty, covering both complimentary parts replacement and repair services. With every transaction, indulge in peace of mind as our secure platform guarantees safe and dependable purchases for all orders placed and paid.
Q: What is the power supply of the machine?
A: In China, the machine operates on a standard power supply of 380V, 3 Phase, and 50Hz. Nevertheless, we are pleased to offer customization to perfectly align with your specific power requirements.
Q: What information should the customer provide to get an accurate quotation from us?
A: To ensure a precise and customized quotation, customers are encouraged to provide their detailed technical specifications, applicable drawings and images, industrial voltage preferences, and intended production output.
Q: What is the payment term?
A: Our payment terms are designed to offer flexibility, with a 30% down payment and the remaining 70% balance due prior to shipment via T/T. For added convenience, we also accept alternative payment methods such as Western Union.
Q: What is the delivery time?
A: Generally, the delivery period for the machine is approximately 30 days from the date of receiving the down payment.
Q: What is the warrantee period of the machine?
A: The warranty period extends for a full year, commencing from the date specified on the Bill of Lading (B/L).
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