Step into the future of wire processing with our state-of-the-art, large-scale, fully automatic intelligent cutting machine designed for brake wires and steel wire ropes. This cutting-edge marvel is crafted to deliver unparalleled precision and unmatched efficiency, setting a new benchmark in industry standards.
Model: CLY-QGJ266
Applicable Fields: Exceptionally suited for challenging arenas such as automobile manufacturing, advanced industrial robot cable processing, and the creation of precision instrument parts, providing unparalleled versatility.
1, Product Overview
Introducing the CLY-QGJ266, a groundbreaking industrial-grade solution for the high-precision cutting of 1.5-5mm brake wire ropes. This automated powerhouse combines feeding, straightening, fixed-length cutting, and end processing seamlessly, all while enabling 24-hour unmanned operations. Ideal for fulfilling expansive and meticulous wire processing demands.
2, Core Technical Parameters
Standard Dimensions: Standing tall with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine embodies the epitome of advanced design and engineering excellence.
Cable Rack Size: Measuring 1400mm x 1200mm x 2000mm (length x width x height), the cable rack is designed to provide ample space, ensuring smooth and efficient operation.
Main Power Supply Voltage: AC380V, 50/60HZ, guaranteeing consistent and dependable power performance.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system to enhance operational performance and precision.
Controller: Outfitted with the sophisticated Mitsubishi PLC, ensuring exceptional control and accuracy.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, offering stable and secure operational consistency.
OUTPUT: DC24VDC, delivering reliable and uninterrupted power for peak performance.
Operation Type: Engage with the intuitive Weilun HMI control interface for a user-friendly and seamless interaction experience.
Input Voltage: 24VDC, ensuring smooth and efficient energy utilization for optimal functionality.
Air Pressure: Maintains ideal operating conditions with a range of 0.6-0.8MPa, optimizing performance and reliability.
Total Power: Draws a robust total power of 14KW, ensuring powerful and reliable functionality.
Common Power: Operates efficiently at 7KW, maximizing energy efficiency while maintaining high performance.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive capacity of 500kg, effortlessly accommodating wire coil diameters of up to 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary blade for cutting, complemented by a backup blade that activates within 0.5 seconds in case of any disruption, ensuring continuous operation.
Constant Pressure Cutting Technology: Innovatively adjusts cutting pressure dynamically to prevent coating damage or steel wire scattering, ensuring exceptional cutting quality.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a user-friendly multilingual interface in Chinese/English, enhancing accessibility and ease of use.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, providing unmatched versatility and cutting precision.
4, Application Cases
Case 1: A distinguished global automotive parts supplier
Requirement: Challenged with producing brake lines for new energy vehicle production lines, mandating a daily output of 100,000 units with an accuracy of ≤ 0.05mm.
Solution: Successfully installed 3 units of the CLY-QGJ266, surpassing performance metrics and elevating operational success.
Achievements:
Witness a dramatic elevation in yield rate from 98.2% to an extraordinary 99.95%, redefining efficiency and quality.
Imagine revolutionizing your operational efficiency by slashing labor costs a remarkable 90%, transforming a bustling team of 20 into just 2 skilled monitors. Witness unprecedented savings and streamlined productivity as you redefine workforce dynamics.
5, After Sales Service Commitment
Warranty Period: Rest easy with our comprehensive 1-year warranty that covers the entire machine, ensuring your investment is well-protected and giving you the ultimate peace of mind.
Response Time:
Domestic: Leverage our round-the-clock support with 24-hour telephone assistance and guaranteed on-site engineer support within 48 hours, ensuring your operations never miss a beat.
Overseas: Benefit from our cutting-edge remote diagnosis or engage with your local service provider for rapid support within 72 hours, promising quick and efficient problem resolution.
6, Equipment Delivery Process
1. Requirement Confirmation → Begin your journey with a FREE trial cutting of your wire samples, accompanied by a detailed report delivered within just 3 working days, setting the stage for success.
2. Scheme Customization → Our expert engineers will visit your premises to design a bespoke equipment layout, ensuring seamless integration and optimal performance tailored to your specific needs.
3. Production Debugging → Embark on a meticulous 45-day factory testing phase, crafted to guarantee exceptional performance and unwavering reliability. Stay informed with a comprehensive video capturing every detail of this thorough process.
4. Delivery Training → Gain invaluable expertise with a comprehensive 3-day on-site training session that expertly covers operational techniques and essential maintenance practices, empowering your team to harness the full power of your Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Indulge in the luxury of lifelong peace of mind by tapping into our extensive global service network. Enjoy an uninterrupted supply of superior-quality spare parts for an astounding 10 years, ensuring your machine remains in peak condition.
Request your detailed technical manual and comprehensive quotation now to unlock the full potential of the Precision Cutting and Fusing Machine for Wire Ropes, and explore its myriad of innovative features today!
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