Introducing our flagship innovation: the large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This state-of-the-art machinery is meticulously engineered to deliver unparalleled precision and efficiency on an industrial scale, setting new benchmarks for the industry and redefining performance standards.
Model: CLY-QGJ266
Applicable Fields: Perfectly engineered to meet the challenges of automobile manufacturing, industrial robot cable processing, and precision instrument parts production. Its versatility ensures seamless applicability across demanding sectors.
1, Product Overview
Discover the CLY-QGJ266, a masterpiece of industrial engineering crafted for the high-precision cutting of brake wire ropes ranging from 1.5-5mm. This automated cutting marvel seamlessly integrates essential functions like feeding, straightening, fixed-length cutting, and end processing. Its design supports continuous 24-hour unmanned operations, tailored to meet the demands of large-scale, precise wire processing.
2, Core Technical Parameters
Standard Dimensions: With an imposing presence at 4600mm x 800mm x 1700mm (length x width x height), our machine stands as a pinnacle of sophisticated and robust design.
Cable Rack Size: Generously sized at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space for smooth and efficient operation.
Main Power Supply Voltage: Operates on AC380V, 50/60HZ, ensuring a steady and reliable power supply for consistent performance.
Drive Mode: Enhanced with a cutting-edge motor-driven + pneumatic system, ensuring superior performance and reliability.
Controller: Equipped with Mitsubishi's advanced programming PLC, enabling precision control and optimized performance.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC offers unmatched stability and security in operations.
OUTPUT: DC24VDC ensures reliable and uninterrupted performance, maintaining operational integrity.
Operation Type: Experience user-friendly interactions with the intuitive Weilun HMI control system, designed for seamless operation.
Input Voltage: Operates on 24VDC to guarantee smooth and efficient energy consumption, optimizing performance.
Air Pressure: Maintains ideal operational efficiency with a range of 0.6-0.8MPa, ensuring consistent results.
Total Power: Boasts a total power of 14KW, guaranteeing robust and reliable functionality.
Common Power: Efficiently powered at 7KW, maximizing energy efficiency while maintaining high performance.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Offers an impressive capacity of 500kg, easily accommodating wire coil diameters ≤ 1m, streamlining operations.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a primary blade for cutting, with a synchronized backup blade poised to switch within 0.5 seconds, ensuring uninterrupted cutting in case of failure.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, shielding against coating damage or steel wire scattering, ensuring immaculate cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a user-friendly multilingual interface in Chinese/English, enhancing global accessibility and ease of use.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, providing unmatched versatility and precision for diverse applications.
4, Application Cases
Case 1: A distinguished global automotive parts supplier
Requirement: Commissioned to supply brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with an accuracy of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, effectively meeting and surpassing all performance expectations.
Achievements:
Witness a remarkable leap in yield rate from 98.2% to an extraordinary 99.95%, significantly enhancing production efficiency.
Achieve significant operational cost savings by slashing labor expenses by an astounding 90%. Transition seamlessly from a team of 20 to just 2 diligent monitors, ensuring streamlined efficiency without compromising on performance.
5. After Sales Service Commitment
Warranty Period: Revel in unmatched assurance with our 1-year comprehensive warranty that covers every component of the machine, offering a secure investment in quality and reliability.
Response Time:
Domestic: Avail yourself of our robust 24-hour telephone support service, complemented by the promise of a qualified engineer on-site within 48 hours, ready to address any issues promptly.
Overseas: Experience swift resolution with our efficient remote diagnosis options or the expertise of a local service provider, committed to resolving your concerns within a concise 72-hour timeframe.
6. Equipment Delivery Process
1. Requirement Confirmation → Delight in a no-cost trial cutting session of your wire samples, receiving a detailed, comprehensive report delivered promptly within 3 working days.
2. Scheme Customization → Our expert engineers will design and outline a bespoke equipment diagram, strategically developed on-site to ensure flawless integration tailored specifically to your operational needs.
3. Production Debugging → Enter into an extensive 45-day factory testing phase, where precision and excellence are paramount. Expect nothing less than superior performance, supported by a detailed video capturing every aspect of the process to keep you informed and confident.
4. Delivery Training → Engage in an intensive 3-day on-site training program, meticulously crafted to impart crucial operational techniques and essential maintenance practices. This ensures your team is prepared to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Relish in enduring peace of mind with access to our expansive global service network. Enjoy an uninterrupted flow of top-quality spare parts for an extraordinary period of 10 years, securing the peak performance of your machine.
Act now to request a comprehensive technical manual and receive a meticulously detailed quotation. Discover every nuance of the High-Precision Cutting and Fusing Machine for Wire Ropes, empowering your business with cutting-edge technology and precision.
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