Introducing our flagship, state-of-the-art large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This extraordinary piece of engineering is meticulously crafted to deliver unparalleled precision and efficiency on a grand scale, setting new benchmarks across the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally designed for the rigorous demands of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, providing exceptional versatility and applicability.
1, Product Overview
Meet the CLY-QGJ266, a marvel of industrial-grade precision tailored for the exact cutting of 1.5-5mm brake wire ropes. This innovative automated solution flawlessly integrates feeding, straightening, fixed-length cutting, and end processing, while seamlessly supporting 24-hour unmanned operations, specifically tailored for extensive and precise wire processing needs.
2, Core Technical Parameters
Standard Dimensions: Commanding attention, it stands with a robust frame of 4600mm x 800mm x 1700mm (length x width x height), epitomizing the zenith of sophisticated design.
Cable Rack Size: With dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers generous space for smooth and efficient operations.
Main Power Supply Voltage: Operates on AC380V, 50/60HZ, ensuring consistent and reliable power delivery to fuel performance.
Drive Mode: Harnesses a cutting-edge motor-driven + pneumatic system, elevating its performance to new heights.
Controller: Equipped with Mitsubishi's premium programming PLC, delivering precision control at its finest.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC maintains stable and secure operations throughout.
OUTPUT: DC24VDC ensures dependable and uninterrupted performance, critical for seamless functionality.
Operation Type: Features the intuitive Weilun HMI control, offering a user-friendly interface for effortless interaction.
Input Voltage: 24VDC optimizes smooth and efficient energy utilization.
Air Pressure: Ensures optimal operation with a maintained range of 0.6-0.8MPa, crucial for high performance.
Total Power: Boasts a formidable total power capacity of 14KW, underpinning robust and powerful functionality.
Common Power: Operates efficiently at 7KW, maximizing energy efficiency and reducing operational costs.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Impressively designed to hold up to 500kg, comfortably managing wire coil diameters ≤ 1m with ease.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Ingeniously incorporates a primary blade for cutting, with an immediately ready backup blade that switches within 0.5 seconds upon any fault, ensuring continuity.
Constant Pressure Cutting Technology: Smartly adapts pressure dynamically to prevent any damage to the coating or scattering of steel wire, guaranteeing pristine, flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a versatile multilingual interface in Chinese/English, greatly enhancing user accessibility and ease of use.
PLC+Motion Control Card: Pre-loaded with 100 cutting schemes, providing exceptional versatility and precision in operations.
4, Application Cases
Case 1: A leading and influential global automotive parts supplier
Requirement: Charged with the task of supplying brake lines for the cutting-edge production lines of new energy vehicles, demanding a substantial daily output of 100,000 units with a precision margin of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, confidently meeting and surpassing the performance benchmarks set out by the client.
Achievements:
Achieved an extraordinary increase in yield rate from an impressive 98.2% to an unparalleled 99.95%, marking a new standard in production excellence.
Achieve groundbreaking efficiency with our Precision Wire Ropes Machine, slashing labor costs by an astounding 90%! Transform your workforce from a bustling team of 20 to a streamlined duo of just two dedicated monitors, optimizing productivity and reducing overhead costs dramatically.
5, After Sales Service Commitment
Warranty Period: Revel in the assurance of a comprehensive 1-year warranty that envelops the entire machine, offering you unparalleled peace of mind and confidence in your investment.
Response Time:
Domestic: Experience the convenience of our 24-hour telephone support, paired with our promise of 48-hour on-site assistance from expert engineers, ensuring your operations run smoothly without disruption.
Overseas: Our international clients enjoy the advantages of remote diagnostic capabilities or local service provider assistance within a swift 72-hour timeframe, guaranteeing swift problem resolution and minimal downtime.
6, Equipment Delivery Process
1. Requirement Confirmation → Take advantage of our complimentary trial cutting of wire samples. Receive a detailed and comprehensive report within just 3 working days, ensuring you make informed decisions with confidence.
2. Scheme Customization → Our expert engineers will visit your site to meticulously plan and design a customized equipment layout diagram, ensuring seamless integration and optimal performance tailored to your unique needs.
3. Production Debugging → Engage in an extensive 45-day factory testing period, painstakingly crafted to guarantee exceptional performance and reliability. Stay informed with an all-encompassing testing video that captures every intricacy of the process, leaving no detail overlooked.
4. Delivery Training → Immerse your team in a comprehensive 3-day on-site training program. Our experts will cover crucial operation techniques and essential maintenance practices, empowering your team to fully harness the capabilities of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Experience unmatched peace of mind with our expansive global service network. Enjoy uninterrupted access to top-tier spare parts for a decade, ensuring your machine operates at peak performance for years to come.
Request your detailed technical manual and comprehensive quotation now to delve into the exceptional capabilities of the High-Precision Cutting and Fusing Machine for Wire Ropes, and discover all the possibilities it offers!
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