Introducing our premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This advanced machinery is engineered to provide unparalleled precision and unmatched efficiency on an extraordinary scale, redefining industry standards in excellence.
Model: CLY-QGJ266
Applicable Fields: Perfectly tailored for the high-demand sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring remarkable versatility and applicability.
1, Product Overview
Meet the CLY-QGJ266, an industrial-grade marvel meticulously crafted for the high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting solution seamlessly integrates sophisticated functions like feeding, straightening, fixed-length cutting, and end processing, all while supporting 24-hour seamless unmanned operations. Specifically designed to meet the needs of large-scale, precise wire processing.
2, Core Technical Parameters
Standard Dimensions: A robust presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), representing the pinnacle of sophisticated and innovative design.
Cable Rack Size: Sized at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack provides ample space for streamlined and efficient operations.
Main Power Supply Voltage: AC380V, 50/60HZ ensures consistent and reliable power delivery for superior performance.
Drive Mode: Utilizes a state-of-the-art motor-driven + pneumatic system, enhancing performance with cutting-edge technology.
Controller: Equipped with Mitsubishi's advanced programming PLC, offering unparalleled precision control and efficiency.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures stable and seamless operations.
OUTPUT: DC24VDC delivers dependable, uninterrupted performance, emphasizing reliability.
Operation Type: Operate with the intuitive Weilun HMI control, ensuring a user-friendly and engaging interaction.
Input Voltage: 24VDC ensures smooth, efficient energy use for optimized performance.
Air Pressure: Maintains optimal operation with a precise range of 0.6-0.8MPa, ensuring peak performance.
Total Power: Harnesses a total power of 14KW, providing robust functionality across all tasks.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency and conserving resources.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Boasts an impressive capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m with ease.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a main blade for precision cutting, with a synchronized backup blade ready to switch within 0.5 seconds in case of any failure, ensuring uninterrupted operation.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, preventing any coating damage or steel wire scattering for flawless, pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a multilingual interface in Chinese/English, enhancing user accessibility and ease of use.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, providing versatility and precision for diverse cutting needs.
4, Application Cases
Case 1: A prominent global automotive parts supplier
Requirement: Tasked with supplying brake lines for new energy vehicle production lines, requiring an impressive daily output of 100,000 units with an error margin of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, not only meeting but exceeding performance expectations with flying colors.
Achievements:
Experience a remarkable increase in yield rate from 98.2% to an astounding 99.95%, showcasing our machine's exceptional capabilities.
Experience a revolutionary reduction in labor costs by an astonishing 90%! Transition seamlessly from a team of 20 workers to just 2 highly skilled monitors, ensuring efficiency without compromising on quality.
5, After Sales Service Commitment
Warranty Period: Enjoy unparalleled peace of mind with a robust 1-year warranty that comprehensively covers the entire machine, securing your investment with confidence.
Response Time:
Domestic: Take advantage of around-the-clock 24-hour telephone support. Our dedicated engineers are ready to provide on-site assistance within 48 hours, ensuring minimal downtime and maximum productivity.
Overseas: Benefit from our swift, remote diagnostic services or rely on local service provider support within an impressive 72-hour timeframe, guaranteeing fast and effective solutions.
6, Equipment Delivery Process
1. Requirement Confirmation → Avail a complimentary trial with wire samples cut to perfection. Receive a detailed report within 3 working days, offering insights and assurance in your investment.
2. Scheme Customization → Our expert engineers will design and implement a bespoke equipment layout on-site, ensuring seamless integration and peak performance tailored to your needs.
3. Production Debugging → Engage in a meticulous 45-day factory testing phase, engineered to guarantee superior performance and unwavering reliability. Stay informed with a comprehensive testing video capturing every intricate detail of this rigorous process.
4. Delivery Training → Benefit from an immersive 3-day on-site training session, expertly focused on operational techniques and essential maintenance. Equip your team with the knowledge to optimize the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Revel in peace of mind with our extensive global service network. Enjoy a consistent supply of premium-quality spare parts for a remarkable 10 years, ensuring your machine remains in perfect working order.
Request our comprehensive technical manual and detailed quotation today to uncover every facet of the High-Precision Cutting and Fusing Machine for Wire Ropes. Explore all the possibilities and enhance your manufacturing capabilities!
Audited Supplier 
){kind=link}