Introducing our flagship large-scale, fully automatic Brake Wire and Steel Wire Rope Intelligent Cutting Machine. This cutting-edge marvel is meticulously engineered to deliver unparalleled precision and efficiency, setting a new benchmark for industry excellence on a grand scale.
Model: CLY-QGJ266
Applicable Fields: Exceptionally designed for the high-stakes sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring unmatched adaptability and versatility.
1, Product Overview
Discover the CLY-QGJ266, an industrial-grade masterpiece engineered for the meticulous cutting of 1.5-5mm brake wire ropes. This automated cutting powerhouse seamlessly integrates advanced feeding, straightening, fixed-length cutting, and end processing, all while supporting 24/7 unmanned operations. Perfectly tailored for your extensive and precise wire processing demands.
2, Core Technical Parameters
Standard Dimensions: Boasting a formidable presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine exemplifies the zenith of sophisticated design.
Cable Rack Size: Measuring 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers abundant space to enhance operational efficiency.
Main Power Supply Voltage: AC380V, 50/60HZ, ensuring consistent and reliable power to fuel optimal performance.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system for superior performance and reliability.
Controller: Outfitted with Mitsubishi's state-of-the-art programming PLC, delivering exceptional precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC provides unwavering stability and security for operations.
OUTPUT: DC24VDC guarantees consistent and seamless performance.
Operation Type: Engage with the user-friendly Weilun HMI control for an intuitive operational experience.
Input Voltage: 24VDC ensures energy-efficient and smooth functionality.
Air Pressure: Maintains optimal operational conditions with a range of 0.6-0.8MPa.
Total Power: Leverages a formidable 14KW total power capacity for robust and dynamic functionality.
Common Power: Operates efficiently at 7KW, enhancing energy conservation and efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive 500kg capacity, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary cutting blade with a backup blade poised to engage within 0.5 seconds should any failure occur, ensuring continuous operation.
Constant Pressure Cutting Technology: Dynamically adjusts pressure to prevent coating damage or steel wire scattering, delivering precision cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Features a multilingual interface supporting Chinese and English, enhancing accessibility for users worldwide.
PLC+Motion Control Card: Programmed with 100 cutting schemes, offering unparalleled versatility and precision for diverse applications.
4, Application Cases
Case 1: A distinguished global automotive parts supplier
Requirement: Charged with the supply of brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a margin of error ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, surpassing all performance expectations with flying colors.
Achievements:
Witness a phenomenal yield rate increase from 98.2% to an extraordinary 99.95%, marking a significant leap in production efficiency.
Achieve a revolutionary reduction in labor expenses by an extraordinary 90%! Seamlessly transition from a large team of 20 to just 2 expert monitors, enhancing efficiency while significantly cutting costs.
5, After Sales Service Commitment
Warranty Period: Relish in the confidence provided by our 1-year comprehensive warranty, which ensures protection and peace of mind for your entire machine.
Response Time:
Domestic: Take advantage of our dedicated 24-hour telephone support coupled with an engineer on-site in just 48 hours, guaranteeing prompt and effective assistance.
Overseas: Gain assured access to expert remote diagnostic services or local service provider assistance within a swift 72-hour window, facilitating quick and efficient solutions.
6, Equipment Delivery Process
1. Requirement Confirmation → Indulge in the perks of a complimentary trial cutting of your wire samples. Receive a thorough and insightful report within 3 working days, giving you a clear understanding of the machine's capabilities.
2. Scheme Customization → Our seasoned engineers will meticulously plan and craft a customized equipment diagram on-site, ensuring seamless integration tailored to your unique needs.
3. Production Debugging → Immerse yourself in an extensive 45-day factory testing journey, systematically crafted to guarantee exceptional performance and dependability. Stay informed with a detailed testing video that meticulously documents every step of the process.
4. Delivery Training → Engage in a comprehensive 3-day on-site training program that expertly covers vital operational techniques and basic maintenance essentials. Empower your team to fully leverage the outstanding efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Bask in the luxury of unparalleled peace of mind with access to our expansive global service network. Enjoy a consistent supply of top-grade spare parts for an impressive 10 years, ensuring your machine remains in peak condition.
Don't miss out-request our complete technical manual and a detailed quotation today to discover everything about the High-Precision Cutting and Fusing Machine for Wire Ropes!
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