Introducing the exceptional large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine from Guangzhou Chuang Li You Machinery Co., Ltd. Engineered for unmatched precision and efficiency, this advanced machinery sets new benchmarks in industry standards, delivering powerful performance on a massive scale.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, this machine offers extraordinary versatility and applicability.
1, Product Overview
Presenting the CLY-QGJ266, an industrial-grade masterpiece engineered for the meticulous cutting of 1.5-5mm brake wire ropes. This automated solution brilliantly integrates feeding, straightening, fixed-length cutting, and end processing, enabling 24-hour unmanned operations. Perfectly designed for large-scale and exacting wire processing requirements.
2, Core Technical Parameters
Standard Dimensions: With dimensions of 4600mm x 800mm x 1700mm (L x W x H), this machine exudes a commanding presence and embodies the height of sophisticated design.
Cable Rack Size: Measuring 1400mm x 1200mm x 2000mm (L x W x H), the cable rack offers generous space for seamless operation.
Main Power Supply Voltage: AC380V, 50/60HZ ensures consistent and trustworthy power delivery.
Drive Mode: Features a cutting-edge motor-driven + pneumatic system, enhancing overall performance.
Controller: Outfitted with Mitsubishi's advanced programming PLC for superior precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operational efficiency.
OUTPUT: DC24VDC ensures dependable and uninterrupted power performance.
Operation Type: Experience intuitive interaction with the Weilun HMI control for user-friendly operation.
Input Voltage: 24VDC ensures smooth and efficient energy utilization.
Air Pressure: Operates optimally with a range of 0.6-0.8MPa for superior performance.
Total Power: Delivers a total power of 14KW, exemplifying robust and powerful functionality.
Common Power: Operates effectively at 7KW, optimizing energy efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Impressive capacity of 500kg, easily accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a main blade for cutting and a backup blade ready to take over within 0.5 seconds if needed, ensuring uninterrupted operation.
Constant Pressure Cutting Technology: Dynamically adjusts pressure to prevent coating damage or steel wire scattering, ensuring flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing accessibility for all users.
PLC+Motion Control Card: Preconfigured with 100 cutting schemes to provide versatility and precision.
4, Application Cases
Case 1: A leading global supplier of automotive parts
Requirement: Supplying brake lines for new energy vehicles, achieving a daily output of 100,000 units with an accuracy margin of ≤ 0.05mm.
Solution: Deployed 3 units of the CLY-QGJ266, exceeding expectations with superior performance.
Achievements:
Witness a remarkable yield rate increase from 98.2% to an astounding 99.95%, showcasing exceptional efficiency and reliability.
Drastically reduce labor costs by an astounding 90%, transitioning from a bustling team of 20 to just 2 efficient monitors, revolutionizing your operational efficiency.
5, After Sales Service Commitment
Warranty Period: Delight in a full year of worry-free operation with our comprehensive 1-year warranty, covering every component of the machine.
Response Time:
Domestic: Experience the convenience of round-the-clock telephone support, paired with prompt 48-hour on-site engineer assistance, ensuring minimal downtime.
Overseas: Seamlessly access expert remote diagnosis or engage with a local service provider within a swift 72-hour window, guaranteeing quick problem resolution.
6, Equipment Delivery Process
1. Requirement Confirmation → Avail a complimentary trial cutting of wire samples, complete with a detailed report within just 3 working days, tailored to meet your needs.
2. Scheme Customization → Our expert engineers will craft a bespoke equipment diagram on-site, strategically planned for seamless integration and enhanced productivity.
3. Production Debugging → Engage in an extensive 45-day factory testing phase, meticulously orchestrated to ensure unparalleled performance and reliability. Stay informed with a detailed testing video, showcasing every intricate aspect of the process.
4. Delivery Training → Immerse in a comprehensive 3-day on-site training program, thoroughly covering sophisticated operation techniques and fundamental maintenance, empowering your team to maximize the efficiency and potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Experience ultimate peace of mind with our expansive global service network, offering a consistent supply of superior-quality spare parts for an exceptional 10-year period, ensuring your machine remains in peak condition.
Request the full technical manual and a detailed quotation today to uncover every feature of the High-Precision Cutting and Fusing Machine for Wire Ropes, and witness the future of wire rope production!
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