Unveiling our flagship, large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This state-of-the-art equipment is designed to deliver unparalleled precision and efficiency on a grand scale, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: Exceptionally suited for the rigorous industries of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring broad adaptability and application.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade powerhouse crafted for the meticulous cutting of 1.5-5mm brake wire ropes. This automated cutting solution masterfully integrates feeding, straightening, precise-length cutting, and end processing, all while enabling 24-hour unmanned operations. Engineered for extensive and precise wire processing demands.
2, Core Technical Parameters
Standard Dimensions: Commanding presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), epitomizing the height of sophisticated design.
Cable Rack Size: With dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers generous space for streamlined operation.
Main Power Supply Voltage: AC380V, 50/60HZ ensuring consistent and dependable power delivery.
Drive Mode: Employs an advanced motor-driven + pneumatic system for superior performance enhancement.
Controller: Outfitted with Mitsubishi's cutting-edge programming PLC, providing precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operations.
OUTPUT: DC24VDC provides reliable and uninterrupted performance.
Operation Type: Engage with the intuitive Weilun HMI control for seamless user interaction.
Input Voltage: 24VDC ensures smooth and efficient energy utilization.
Air Pressure: Optimally maintains operations within a range of 0.6-0.8MPa.
Total Power: Leverages a total power capacity of 14KW for robust functionality.
Common Power: Efficiently operates at 7KW, optimizing energy efficiency to the fullest.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a main blade for cutting, with a synchronized backup blade ready to engage within 0.5 seconds if needed.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically to prevent coating damage or steel wire scattering, ensuring immaculate cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, greatly enhancing user accessibility.
PLC+Motion Control Card: Pre-loaded with 100 cutting schemes, providing exceptional versatility and accuracy.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Charged with supplying brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with an error margin of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, outperforming expectations in all key metrics.
Achievements:
Experience a phenomenal increase in yield rate from 98.2% to an outstanding 99.95%.
Revolutionize your operational efficiency by slashing labor costs a staggering 90%! Transition seamlessly from a manpower-heavy team of 20 to a streamlined, efficient setup with only 2 monitors, ensuring productivity without compromise.
5, After Sales Service Commitment
Warranty Period: Rest easy with our comprehensive 1-year warranty, which guarantees full coverage of your entire machine, offering you unmatched security and peace of mind.
Response Time:
Domestic: Take advantage of our robust support system with 24-hour telephone assistance and prompt 48-hour engineer on-site service, ensuring your operations maintain their momentum.
Overseas: Experience swift support with remote diagnosis or tap into our reliable local service providers, guaranteeing resolution within an efficient 72-hour timeframe.
6, Equipment Delivery Process
1. Requirement Confirmation → Indulge in a no-cost trial cutting of your wire samples, complemented by a detailed report delivered to you within just 3 working days, providing you with valuable insights upfront.
2. Scheme Customization → Our adept engineers will craft and implement a customized equipment layout on-site, ensuring your new system integrates seamlessly and performs optimally right from the start.
3. Production Debugging → Engage in a thorough 45-day factory testing phase, crafted meticulously to perfect performance and reliability. Stay informed with a comprehensive testing video that meticulously documents every aspect of the process.
4. Delivery Training → Gain in-depth knowledge through an immersive 3-day on-site training session. Our experts will skillfully guide you through operational techniques and essential maintenance, empowering your team to leverage the High-Precision Cutting and Fusing Machine for Wire Ropes to its fullest potential.
5. Lifetime Maintenance → Revel in the assurance of our expansive global service network, providing you with premium-grade spare parts for an extended period of 10 years, ensuring your machine remains in peak condition and operational longevity.
Request our detailed technical manual and comprehensive quotation today to delve into the myriad features of your High-Precision Cutting and Fusing Machine for Wire Ropes. Elevate your operations with the cutting-edge capabilities we offer!
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