Introducing our premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This pioneering piece of machinery is meticulously engineered to deliver unparalleled precision and unmatched efficiency on a grand scale, setting new benchmarks in the industry and redefining standards of excellence.
Model: CLY-QGJ266
Applicable Fields: Ingeniously designed for the challenging sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, offering unmatched versatility and applicability.
1, Product Overview
Meet the CLY-QGJ266, an industrial-grade marvel crafted for high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting solution seamlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting 24-hour unmanned operations. Tailored for large-scale, precise wire processing needs.
2, Core Technical Parameters
Standard Dimensions: A robust presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), representing the pinnacle of sophisticated design.
Cable Rack Size: Sized at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack provides ample space for efficient operation.
Main Power Supply Voltage: AC380V, 50/60HZ for consistent and reliable power delivery.
Drive Mode: Utilizes a state-of-the-art motor-driven + pneumatic system for enhanced performance.
Controller: Equipped with Mitsubishi's advanced programming PLC, offering precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures stable and secure operations.
OUTPUT: DC24VDC delivers dependable and uninterrupted performance.
Operation Type: Operate with the intuitive Weilun HMI control for user-friendly interaction.
Input Voltage: 24VDC ensures smooth and efficient energy use.
Air Pressure: Maintains optimal operation with a range of 0.6-0.8MPa.
Total Power: Harnesses a total power of 14KW for robust functionality.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Boasts an impressive capacity of 500kg, accommodating wire coil diameters ≤ 1m effortlessly.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a main blade for cutting, with a synchronized backup blade ready to switch within 0.5 seconds in case of any failure.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, preventing coating damage or steel wire scattering for pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a multilingual interface in Chinese/English, enhancing user accessibility.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, offering versatility and precision.
4, Application Cases
Case 1: A prominent global automotive parts supplier
Requirement: Tasked with supplying brake lines for new energy vehicle production lines, requiring a daily output of 100,000 units with an error of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, meeting and exceeding performance expectations.
Achievements:
Experience a remarkable increase in yield rate from 98.2% to an impressive 99.95%.
Revolutionize your operational efficiency by slashing labor expenses with a remarkable 90% reduction! Transition effortlessly from a bustling team of 20 to a streamlined duo of just 2 monitors, ensuring heightened productivity and cost-effectiveness.
5, After Sales Service Commitment
Warranty Period: Delight in the assurance of a comprehensive 1-year warranty that meticulously safeguards the entire machine, offering you unparalleled peace of mind and support.
Response Time:
Domestic: Avail yourself of prompt and reliable support with 24-hour telephone assistance, alongside 48-hour on-site engineering expertise, ensuring any issues are addressed swiftly and efficiently.
Overseas: Enjoy the convenience of remote diagnostic services or local service provider support within a rapid 72-hour timeframe, guaranteeing timely and effective resolution of your concerns.
6, Equipment Delivery Process
1. Requirement Confirmation → Take advantage of our complimentary sample wire cutting trial, complete with a detailed, comprehensive report delivered within just 3 working days, setting the stage for precise and informed decision-making.
2. Scheme Customization → Our expert engineers will craft a bespoke equipment diagram right on-site, tailored to ensure seamless and optimal integration, thus enhancing your production capability.
3. Production Debugging → Engage in a thorough and meticulous 45-day factory testing phase. This intensive process is designed to refine and ensure superior performance and reliability. A complete testing video will be provided for your full transparency, capturing every intricate detail of the process.
4. Delivery Training → Participate in an exhaustive 3-day on-site training session conducted by seasoned professionals. This training covers both operational techniques and essential maintenance practices to ensure your team is well-equipped to maximize the performance and efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Secure your operations with our extensive global service network, offering continuous peace of mind. Benefit from an uninterrupted supply of high-quality spare parts for an astounding 10-year period, thus maintaining your machine's peak performance seamlessly.
Request your comprehensive technical manual and detailed quotation today to uncover the full potential of the High-Precision Cutting and Fusing Machine for Wire Ropes. Explore all its facets and elevate your production capabilities!
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