Introducing our cutting-edge large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This state-of-the-art equipment is meticulously designed to deliver unsurpassed precision and efficiency on a grand scale, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring broad-spectrum versatility.
1, Product Overview
Discover the CLY-QGJ266, an industrial-grade innovation engineered for exceptional high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting powerhouse seamlessly orchestrates feeding, straightening, fixed-length cutting, and end processing, all while enabling 24-hour unmanned operations. Perfectly designed for large-scale, precision wire processing excellence.
2, Core Technical Parameters
Standard Dimensions: A formidable presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), epitomizing the zenith of sophisticated engineering.
Cable Rack Size: With generous dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space for seamless operation.
Main Power Supply Voltage: AC380V, 50/60HZ ensures consistent and dependable power delivery.
Drive Mode: Features an advanced motor-driven + pneumatic system for optimal performance enhancement.
Controller: Outfitted with Mitsubishi's leading-edge programming PLC, ensuring meticulous precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operational reliability.
OUTPUT: DC24VDC provides steadfast and uninterrupted performance.
Operation Type: Engage with the intuitive Weilun HMI control for a seamless user experience.
Input Voltage: 24VDC ensures smooth and efficient energy utilization.
Air Pressure: Maintains optimal functionality with an operational range of 0.6-0.8MPa.
Total Power: Leverages a total power of 14KW for robust operational integrity.
Common Power: Efficient operation at 7KW maximizes energy conservation.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive 500kg capacity, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary blade for cutting and a synchronized backup blade that switches in just 0.5 seconds in case of any malfunction.
Constant Pressure Cutting Technology: Dynamically adjusts pressure to prevent coating damage or steel wire scattering, ensuring flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing accessibility for users.
PLC+Motion Control Card: Pre-loaded with 100 cutting schemes, enhancing versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with delivering brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a precision error of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, surpassing performance expectations.
Achievements:
Witness a significant increase in yield rate, elevating from 98.2% to a remarkable 99.95%.
Revolutionize your operational costs by slashing labor expenses by an astounding 90%! Transition effortlessly from a crew of 20 to just 2 vigilant monitors, achieving unparalleled efficiency and productivity.
5, After Sales Service Commitment
Warranty Period: Secure your investment with our generous 1-year comprehensive warranty, ensuring full coverage for the entire machine and offering unparalleled peace of mind.
Response Time:
Domestic: Leverage our robust 24-hour telephone support and swift 48-hour engineer on-site assistance, guaranteeing prompt service and satisfaction.
Overseas: Avail yourself of our state-of-the-art remote diagnosis or partner with a local service provider for support within 72 hours, ensuring quick and efficient solutions to keep you moving forward.
6, Equipment Delivery Process
1. Requirement Confirmation → Delight in our free trial cutting of wire samples, accompanied by a detailed and insightful report delivered within just 3 working days, tailored to your needs.
2. Scheme Customization → Our expert engineers will craft and design a bespoke equipment layout on-site, ensuring seamless integration and optimized functionality tailored to your unique requirements.
3. Production Debugging → Engage in a thorough 45-day factory testing phase meticulously crafted to ensure supreme performance and reliability. Stay informed with a comprehensive testing video that documents every intricate detail of the process, showcasing our commitment to excellence.
4. Delivery Training → Immerse your team in an intensive 3-day on-site training program, expertly covering essential operation techniques and foundational maintenance. Equip your team with the crucial knowledge needed to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes, maximizing efficiency and productivity.
5. Lifetime Maintenance → Enjoy unmatched peace of mind through our expansive global service network. Relish in a continuous supply of high-quality spare parts for an impressive span of 10 years, ensuring your machine remains in peak condition and fully operational.
Request our comprehensive technical manual and a detailed quotation now to uncover every facet of the High-Precision Cutting and Fusing Machine for Wire Ropes, and explore how it can transform your operations with precision and reliability!
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