Behold the brilliance of Guangzhou Chuang Li You Machinery Co., Ltd., as we unveil our large-scale, fully automated brake wire and steel wire rope intelligent cutting machine. This exceptional piece of engineering is designed to deliver unparalleled precision and efficiency, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and the production of precision instrument parts, this machine guarantees versatile applicability across diverse sectors.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade wonder engineered for the high-precision cutting of 1.5-5mm brake wire ropes. This fully automated cutting solution seamlessly orchestrates feeding, straightening, fixed-length cutting, and end processing, all while facilitating 24-hour unmanned operations. Perfectly tailored to meet large-scale and precise wire processing requirements.
2, Core Technical Parameters
Standard Dimensions: Showcasing a robust design with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine embodies the epitome of sophisticated engineering.
Cable Rack Size: With dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space, ensuring smooth and efficient operations.
Main Power Supply Voltage: AC380V, 50/60HZ provides consistent and reliable power, ensuring seamless machine performance.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system, enhancing the machine's performance to new heights.
Controller: Equipped with Mitsubishi's high-tech programming PLC, this system delivers precision control for optimal operation.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures stable and secure operations, safeguarding uninterrupted functionality.
OUTPUT: DC24VDC guarantees dependable and continuous performance throughout the operation.
Operation Type: Operate effortlessly with the intuitive Weilun HMI control, facilitating a user-friendly and engaging interaction.
Input Voltage: 24VDC promotes smooth and efficient energy utilization, optimizing operational effectiveness.
Air Pressure: Operates optimally within a range of 0.6-0.8MPa, maintaining peak operational performance.
Total Power: Utilizes a robust total power of 14KW, ensuring powerful functionality for demanding tasks.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency and production output.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features a remarkable capacity of 500kg, effortlessly accommodating wire coil diameters ≤ 1m, ensuring seamless feed management.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a main blade for cutting, with a synchronized backup blade ready to switch within 0.5 seconds, minimizing downtime and ensuring continuous operation.
Constant Pressure Cutting Technology: Develops dynamic pressure adjustments, preventing coating damage or steel wire scattering, achieving pristine and precise cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Features a multilingual interface in Chinese/English, enhancing user accessibility and ease of use.
PLC+Motion Control Card: Pre-loaded with 100 cutting schemes, offering exceptional versatility and precision for various cutting tasks.
4, Application Cases
Case 1: A renowned global automotive parts supplier
Requirement: Entrusted with the task of supplying brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with an error margin of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, consistently surpassing performance expectations and delivering remarkable results.
Achievements:
Witness an astonishing rise in yield rate from 98.2% to an impressive 99.95%, showcasing unparalleled precision and efficiency.
Experience significant operational savings by slashing labor costs by an astounding 90%, transforming your workforce from a large team of 20 to just 2 proficient monitors. This transition not only optimizes efficiency but also enhances productivity, allowing you to allocate resources more strategically.
5, After Sales Service Commitment
Warranty Period: Enjoy complete peace of mind with our comprehensive 1-year warranty, covering every aspect of the entire machine. This assurance is designed to keep your investment protected, ensuring uninterrupted performance and longevity.
Response Time:
Domestic: Take advantage of our prompt 24-hour telephone support, coupled with a swift 48-hour engineer on-site assistance. This ensures that any technical issues are swiftly addressed, minimizing downtime and keeping your operations running smoothly.
Overseas: Benefit from our efficient remote diagnosis or engage with local service provider support within an impressive 72 hours. This rapid response guarantees swift resolution of any challenges, maintaining your production schedules without delay.
6, Equipment Delivery Process
1. Requirement Confirmation → Begin with a complimentary trial cutting of wire samples, accompanied by a detailed report within just 3 working days. This step provides you with a clear understanding of our machine's capabilities and customizes the setup to your specific needs.
2. Scheme Customization → Our expert engineers will conduct an on-site analysis to create a bespoke equipment layout diagram. This tailored approach ensures seamless integration into your current operations, maximizing efficiency and productivity.
3. Production Debugging → Enter a rigorous 45-day factory testing phase, meticulously crafted to guarantee unparalleled performance and reliability. To ensure transparency and keep you informed, we provide a comprehensive testing video detailing every facet of the process.
4. Delivery Training → Benefit from an extensive 3-day on-site training session, expertly covering essential operation techniques and foundational maintenance. This comprehensive training empowers your team with the knowledge to unlock the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Relish in unparalleled peace of mind with our extensive global service network. Enjoy a continuous supply of premium spare parts for an impressive 10-year period, ensuring your machine remains in peak working condition and extends its operational lifespan.
Request the comprehensive technical manual and receive a detailed quotation today to discover every aspect of the High-Precision Cutting and Fusing Machine for Wire Ropes. Explore its vast potential and unlock new efficiencies for your production needs!
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