Presenting our flagship offering: the state-of-the-art, large-scale, fully automated brake wire and steel wire rope intelligent cutting machine. This revolutionary piece of technology is meticulously designed to deliver unparalleled precision and efficiency, setting a new benchmark in the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and the production of precision instrument parts, ensuring its versatile applicability across multiple sectors.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade masterpiece designed for the meticulous cutting of 1.5-5mm brake wire ropes. This fully automated cutting solution seamlessly combines feeding, straightening, fixed-length cutting, and end processing, all while supporting continuous 24-hour unmanned operations. It is specifically tailored for large-scale, precise wire processing demands.
2, Core Technical Parameters
Standard Dimensions: Embodying a formidable design, this machine measures 4600mm x 800mm x 1700mm (length x width x height), epitomizing advanced engineering.
Cable Rack Size: With dimensions of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack is ingeniously designed to provide ample space for seamless operation.
Main Power Supply Voltage: Operates on AC380V, 50/60HZ, ensuring consistent and dependable power delivery.
Drive Mode: Features a cutting-edge motor-driven + pneumatic system, enhancing overall performance.
Controller: Equipped with Mitsubishi's sophisticated programming PLC for precise control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operations.
OUTPUT: DC24VDC provides reliable and uninterrupted performance.
Operation Type: Operated with the user-centric Weilun HMI control for a seamless and intuitive user experience.
Input Voltage: 24VDC ensures a smooth and efficient utilization of energy.
Air Pressure: Optimally maintains operation with a range of 0.6-0.8MPa.
Total Power: Boasts a robust functionality powered by a total of 14KW.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency and minimizing waste.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an extraordinary capacity of 500kg, accommodating wire coil diameters ≤ 1m with effortless ease.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary blade for cutting, alongside a synchronized backup blade ready for action within 0.5 seconds in case of any disruption.
Constant Pressure Cutting Technology: Ingeniously adjusts pressure dynamically to prevent any coating damage or steel wire scattering, ensuring impeccable cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Comes with a multilingual interface supporting both Chinese and English, enhancing user accessibility and ease of use.
PLC+Motion Control Card: Pre-programmed with 100 diverse cutting schemes, offering unmatched versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Entrusted with the supply of brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with a precision of ≤ 0.05mm.
Solution: Successfully integrated 3 units of the CLY-QGJ266, which not only met but exceeded performance expectations.
Achievements:
Witness a remarkable leap in yield rate from an impressive 98.2% to a phenomenal 99.95%.
Experience an incredible reduction in labor costs by a staggering 90%, transforming your workforce requirements from a team of 20 to just 2 adept monitors. This revolutionary change will streamline operations and enhance productivity like never before.
5, After Sales Service Commitment
Warranty Period: Delight in complete peace of mind with a robust 1-year warranty that covers the entire machine comprehensively. This assurance guarantees satisfaction and reliability.
Response Time:
Domestic: Avail yourself of our prompt 24-hour telephone support coupled with 48-hour engineer on-site assistance, ensuring that your operational needs are met swiftly and efficiently.
Overseas: Gain access to cutting-edge remote diagnosis or rely on local service provider support within an impressive 72 hours, facilitating quick and effective resolution of any issues.
6, Equipment Delivery Process
1. Requirement Confirmation → Embark on a seamless customer journey starting with a complimentary trial cutting of wire samples. Receive a thorough and detailed report within just 3 working days, setting the stage for precision and excellence.
2. Scheme Customization → Our expert engineers will collaborate with you on-site to meticulously plan and layout a customized equipment diagram. This ensures the perfect integration and alignment with your operational needs.
3. Production Debugging → Enter an intensive 45-day factory testing phase, deliberately structured to guarantee superior performance and unparalleled reliability. Stay informed and confident with a comprehensive testing video that captures every meticulous detail of this rigorous process.
4. Delivery Training → Immerse yourself in a detailed 3-day on-site training session, meticulously crafted to impart essential operation techniques and foundational maintenance skills. Empower your team with the knowledge to maximize the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Revel in extraordinary peace of mind with access to our expansive global service network. Enjoy a continuous supply of premium-quality spare parts for an exceptional duration of 10 years, ensuring your machine remains at peak performance.
Request the exhaustive technical manual and a detailed quotation immediately to delve into all the remarkable features of the High-Precision Cutting and Fusing Machine for Wire Ropes!
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