Introducing the pinnacle of cutting-edge technology: our premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This state-of-the-art machinery is meticulously engineered to deliver unparalleled precision and efficiency, setting a new benchmark in industry standards.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the rigorous demands of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring unmatched versatility and adaptability.
1, Product Overview
Presenting the CLY-QGJ266, an industrial-grade masterpiece tailored for the high-precision cutting of 1.5-5mm brake wire ropes. This automated marvel seamlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting continuous 24-hour unmanned operations. Perfectly designed for expansive, precise wire processing requirements.
2, Core Technical Parameters
Standard Dimensions: A formidable structure with dimensions of 4600mm x 800mm x 1700mm, embodying the apex of sophisticated design.
Cable Rack Size: Generously sized at 1400mm x 1200mm x 2000mm, the cable rack ensures ample space for streamlined operation.
Main Power Supply Voltage: AC380V, 50/60HZ, designed for consistent and dependable power delivery.
Drive Mode: Powered by a cutting-edge motor-driven + pneumatic system for optimized performance.
Controller: Outfitted with Mitsubishi's advanced programming PLC, ensuring precise and accurate control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, guaranteeing stable and secure operations.
OUTPUT: DC24VDC, ensuring reliable and uninterrupted performance.
Operation Type: Effortlessly operate with the intuitive Weilun HMI control for seamless user interaction.
Input Voltage: 24VDC, ensuring smooth and efficient energy consumption.
Air Pressure: Maintains peak performance within an optimal range of 0.6-0.8MPa.
Total Power: Utilizes a robust total power of 14KW for exceptional functionality.
Common Power: Operates efficiently at 7KW, maximizing energy conservation.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: With an impressive 500kg capacity, it effortlessly accommodates wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a main blade for cutting, with a synchronized backup blade ready for a swift 0.5-second switch in case of failure.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically to prevent coating damage or steel wire scattering, ensuring pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing user accessibility and interaction.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, delivering unmatched versatility and precision.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with producing brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a precision error of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, not only meeting but exceeding performance benchmarks.
Achievements:
Witness an extraordinary improvement in yield rate from an already impressive 98.2% to an exceptional 99.95%.
Witness a dramatic reduction in labor expenses by an astounding 90%, effortlessly shifting from a labor-intensive team of 20 personnel to a streamlined operation with just 2 monitors. Experience unparalleled efficiency and cost-effectiveness with our state-of-the-art solution.
5, After Sales Service Commitment
Warranty Period: Embrace seamless operations with our generous 1-year warranty, offering comprehensive coverage for the entire machinery. Your investment is safeguarded against unforeseen issues, providing a secure and worry-free experience.
Response Time:
Domestic: Take advantage of our round-the-clock 24-hour telephone support, complemented by 48-hour on-site assistance from our skilled engineers. This ensures that your operations run smoothly with minimal downtime.
Overseas: Gain access to swift solutions with our remote diagnosis service or opt for local service provider support within a rapid 72-hour timeframe. Rest assured, your operational challenges will be addressed promptly and efficiently.
6, Equipment Delivery Process
1. Requirement Confirmation → Experience the precision of our complimentary trial cutting of wire samples, complete with an in-depth report delivered within just 3 working days, ensuring your specific needs are met with excellence.
2. Scheme Customization → Our expert engineers will meticulously craft and implement a uniquely tailored equipment layout on-site, ensuring the seamless integration of systems for maximum operational efficiency and effectiveness.
3. Production Debugging → Engage in a comprehensive 45-day factory testing phase, painstakingly designed to ensure superior performance and reliability. Stay informed with a detailed testing video that meticulously documents every step of the process, guaranteeing transparency and confidence.
4. Delivery Training → Benefit from an intensive 3-day on-site training program, expertly instructing in operational techniques and essential maintenance. Equip your team with the knowledge and skills required to optimize your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Relish in unmatched peace of mind with our expansive global service network at your disposal. Enjoy a continuous supply of high-quality spare parts for an impressive 10 years, ensuring your machine remains in peak operational condition for years to come.
Request your all-inclusive technical manual and a detailed quotation immediately to discover every aspect of the High-Precision Cutting and Fusing Machine for Wire Ropes! Unlock the full potential of cutting-edge technology designed with your needs in mind.
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