Introducing our premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This sophisticated machinery is meticulously engineered to offer unmatched precision and efficiency on a grand scale, setting new benchmarks in industry standards.
Model: CLY-QGJ266
Applicable Fields: This machine is perfectly suited for the rigorous demands of the automobile manufacturing sector, industrial robot cable processing, and precision instrument parts production, ensuring unparalleled versatility and applicability.
1, Product Overview
Meet the CLY-QGJ266, an industrial-grade marvel designed for high-precision cutting of 1.5-5mm brake wire ropes. This cutting-edge automated solution seamlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting 24-hour unmanned operations. Perfectly tailored for large-scale, precise wire processing requirements.
2, Core Technical Parameters
Standard Dimensions: With dimensions of 4600mm x 800mm x 1700mm (length x width x height), this robust machine exemplifies sophisticated design.
Cable Rack Size: Providing an ample size of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack ensures efficient operation with plenty of space.
Main Power Supply Voltage: AC380V, 50/60HZ ensures consistent and reliable power delivery.
Drive Mode: Incorporates a cutting-edge motor-driven + pneumatic system for superior performance and reliability.
Controller: Equipped with Mitsubishi's state-of-the-art programming PLC, this machine offers precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operations.
OUTPUT: DC24VDC ensures dependable and uninterrupted performance.
Operation Type: Experience user-friendly interaction with the intuitive Weilun HMI control.
Input Voltage: 24VDC facilitates smooth and efficient energy utilization.
Air Pressure: Maintains optimal operation with an effective range of 0.6-0.8MPa.
Total Power: Operates with a total power of 14KW, ensuring robust functionality.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency while delivering powerful performance.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an impressive capacity of 500kg, handling wire coil diameters ≤ 1m with effortless precision.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary blade for cutting with a synchronized backup blade, ready to switch within 0.5 seconds in case of any failure, ensuring continuous operation.
Constant Pressure Cutting Technology: Dynamically adjusts pressure to prevent coating damage or steel wire scattering, delivering pristine cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing user accessibility and ease of use.
PLC+Motion Control Card: Comes pre-programmed with 100 cutting schemes, providing versatility and precision tailored to your needs.
4, Application Cases
Case 1: A prominent global automotive parts supplier
Requirement: Charged with supplying brake lines for new energy vehicle production lines, requiring a daily output of 100,000 units with an error margin of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, consistently meeting and exceeding performance expectations.
Achievements:
Witness a remarkable increase in yield rate from 98.2% to an outstanding 99.95%, setting a new standard in efficiency.
Witness an extraordinary transformation in operational efficiency by cutting labor costs by an astounding 90%! Experience the revolutionary shift from a team of 20 to just 2 highly skilled monitors, maintaining seamless operations.
5, After Sales Service Commitment
Warranty Period: Rest assured with a comprehensive 1-year warranty that covers the entire machine, providing you with complete peace of mind and assurance in your investment.
Response Time:
Domestic: Enjoy round-the-clock reliability with 24-hour telephone support and prompt 48-hour on-site engineer assistance, ensuring minimal downtime and maximum productivity.
Overseas: Benefit from swift and effective solutions with our remote diagnosis capabilities or local service provider support within a rapid 72-hour timeframe, guaranteeing quick resolutions for your needs.
6, Equipment Delivery Process
1. Requirement Confirmation → Experience the advantage of a complimentary trial cutting of wire samples, complete with a detailed and thorough report delivered within just 3 working days.
2. Scheme Customization → Our expert engineers will design and layout a bespoke equipment diagram on-site, ensuring seamless integration and optimal performance tailored to your specific needs.
3. Production Debugging → Engage in a meticulous 45-day factory testing phase, crafted to guarantee unmatched performance and reliability. Stay fully informed with a comprehensive testing video, capturing every intricate detail of the process.
4. Delivery Training → Immerse yourself in a comprehensive 3-day on-site training session, expertly guiding you through operation techniques and essential maintenance. This ensures your team is equipped to maximize the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Enjoy unparalleled peace of mind with our extensive global service network. Gain access to a continuous supply of premium-quality spare parts for a remarkable 10-year period, ensuring your machine remains in peak condition.
Request the comprehensive technical manual and detailed quotation now to uncover all the exceptional features and capabilities of the High-Precision Cutting and Fusing Machine for Wire Ropes!
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