Introducing our flagship innovation, the large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. Engineered to perfection, this machinery epitomizes precision and efficiency on a grand scale, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally suited for challenging sectors such as automobile manufacturing, industrial robot cable processing, and precision instrument parts production, guaranteeing versatile applicability.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade marvel designed for the high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting solution flawlessly combines feeding, straightening, fixed-length cutting, and end processing, supporting round-the-clock unmanned operations. Specifically designed for large-scale, precise wire processing needs.
2, Core Technical Parameters
Standard Dimensions: A robust embodiment with dimensions of 4600mm x 800mm x 1700mm (length x width x height), showcasing the zenith of sophisticated design.
Cable Rack Size: Measuring 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers abundant space for seamless operation.
Main Power Supply Voltage: AC380V, 50/60HZ for unwavering and dependable power delivery.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system for superior performance.
Controller: Outfitted with Mitsubishi's advanced programming PLC, ensuring precise control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable and secure operations.
OUTPUT: DC24VDC ensures reliable and continuous performance.
Operation Type: Operate effortlessly with the user-friendly Weilun HMI control interface.
Input Voltage: 24VDC assures smooth and efficient energy consumption.
Air Pressure: Maintains peak operation with an optimal range of 0.6-0.8MPa.
Total Power: Commands a total power of 14KW for formidable functionality.
Common Power: Operates efficiently at 7KW, optimizing energy efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Impressive capacity at 500kg, effortlessly accommodating wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a main cutting blade with a synchronized backup blade ready to transition in just 0.5 seconds in the event of failure.
Constant Pressure Cutting Technology: Dynamically adjusts pressure, preventing coating damage or wire scattering for flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Features a multilingual interface in Chinese/English, enhancing user accessibility.
PLC+Motion Control Card: Pre-configured with 100 cutting schemes, delivering versatility and precision.
4, Application Cases
Case 1: A prominent global supplier of automotive parts
Requirement: Commissioned to supply brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with an accuracy of ≤ 0.05mm.
Solution: Implemented 3 units of the CLY-QGJ266, surpassing performance expectations.
Achievements:
Witness a remarkable increase in yield rate from 98.2% to an extraordinary 99.95%.
Experience a transformative reduction in labor expenses by an astounding 90%! Our innovative approach allows you to replace a 20-person team with just 2 skilled monitors overseeing operations.
5, After Sales Service Commitment
Warranty Period: Relish a worry-free experience with a comprehensive 1-year warranty that fully covers your entire machine, giving you complete peace of mind.
Response Time:
Domestic: Take advantage of dedicated support with our 24-hour telephone hotline and a guarantee of engineer on-site assistance within just 48 hours.
Overseas: Obtain rapid solutions through either remote diagnostics or support from a local service provider within a swift 72-hour timeframe, ensuring your operations are back on track without delay.
6, Equipment Delivery Process
1. Requirement Confirmation → Begin your journey with us by enjoying a no-obligation trial cutting of wire samples, accompanied by a detailed and insightful report delivered within just 3 working days.
2. Scheme Customization → Our expert engineers will meticulously plan and design a bespoke equipment layout on-site, ensuring it seamlessly integrates into your existing operations for optimal efficiency.
3. Production Debugging → Engage in an exhaustive 45-day factory testing period, carefully orchestrated to guarantee superior performance and reliability. We keep you in the loop with a comprehensive testing video that details every aspect of the process.
4. Delivery Training → Benefit from an in-depth, 3-day on-site training program; expertly crafted to cover operational techniques and essential maintenance. Equip your team with the knowledge to harness the full potential of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Revel in unparalleled assurance with our extensive global service network, offering a consistent supply of top-quality spare parts for an exceptional 10 years, ensuring your machine runs flawlessly.
Request the all-inclusive technical manual and a detailed quotation now to thoroughly understand the diverse capabilities of the High-Precision Cutting and Fusing Machine for Wire Ropes!
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