Introducing our flagship innovation: the premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This cutting-edge machinery has been meticulously engineered to deliver unparalleled precision and efficiency on an extraordinary scale, setting new benchmarks and redefining industry standards with every cut.
Model: CLY-QGJ266
Applicable Fields: Specifically designed to excel in the rigorous sectors of automobile manufacturing, industrial robot cable processing, and the production of precision instrument parts, ensuring unmatched versatility and applicability across various demanding industries.
1, Product Overview
Presenting the CLY-QGJ266, an industrial-grade masterwork specifically crafted for the high-precision cutting of 1.5-5mm brake wire ropes. This revolutionary automated cutting solution integrates feeding, straightening, fixed-length cutting, and end processing seamlessly, all while supporting uninterrupted 24-hour unmanned operations. It is perfectly tailored to meet the demands of large-scale, precise wire processing needs with unerring accuracy.
2, Core Technical Parameters
Standard Dimensions: With dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine embodies the pinnacle of sophisticated design, offering a robust and commanding presence.
Cable Rack Size: The cable rack, sized at 1400mm x 1200mm x 2000mm (length x width x height), provides an expansive and functional space that enhances operational efficiency.
Main Power Supply Voltage: Operating at AC380V, 50/60HZ, this machine ensures consistent, reliable, and robust power delivery to fuel its advanced functionalities.
Drive Mode: The system incorporates a cutting-edge motor-driven + pneumatic technology, elevating performance to new heights.
Controller: Outfitted with Mitsubishi's advanced PLC programming, this machine offers precision control for optimal performance and reliability.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, ensuring stable and secure operations without interruption.
OUTPUT: DC24VDC, delivers dependable, reliable, and consistent performance under varying operational conditions.
Operation Type: Operate seamlessly with the intuitive Weilun HMI control, designed for effortless and user-friendly interaction.
Input Voltage: 24VDC, ensuring smooth, efficient, and optimized energy usage to power operations.
Air Pressure: Maintains peak operation with an ideal pressure range of 0.6-0.8MPa, optimizing performance.
Total Power: Engineered to harness a total power of 14KW, this machine showcases robust functionality and unrivaled efficiency.
Common Power: Seamlessly operates at 7KW, maximizing energy efficiency without compromising on performance or reliability.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: With an impressive capacity of 500kg, it effortlessly accommodates wire coil diameters ≤ 1m, ensuring a smooth and efficient feeding process.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a main blade for cutting, complemented by a synchronized backup blade ready to engage within 0.5 seconds, ensuring seamless operation in case of any failure.
Constant Pressure Cutting Technology: This innovative technology dynamically adjusts pressure to prevent coating damage or steel wire scattering, guaranteeing pristine cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Featuring a multilingual interface in Chinese/English, this enhances user accessibility and interaction, providing an intuitive user experience.
PLC+Motion Control Card: Pre-programmed with an impressive 100 cutting schemes, this system offers unmatched versatility and precision, adapting to a wide array of operational needs.
4, Application Cases
Case 1: A prominent global automotive parts supplier
Requirement: Tasked with the crucial supply of brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with a precision error of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, not only meeting but exceeding performance expectations and operational demands with ease.
Achievements:
Experience a phenomenal increase in yield rate, rising from an already impressive 98.2% to an outstanding 99.95%, showcasing exceptional efficiency and reliability.
Revolutionize your operational efficiency and significantly slash labor costs by an astounding 90%! Seamlessly transition from a bustling team of 20 to a streamlined operation managed by just 2 skilled monitors. This strategic shift not only optimizes your workforce but also maximizes productivity and profitability.
5, After Sales Service Commitment
Warranty Period: Delight in the security of a 1-year comprehensive warranty that envelops your entire machine. Experience unparalleled peace of mind as we ensure every component of your investment is safeguarded.
Response Time:
Domestic: Relish in the reassurance of our rapid response promise with 24-hour telephone support. Our dedicated engineers are at your service, offering on-site assistance within 48 hours to swiftly address any needs.
Overseas: Gain access to timely and efficient solutions with our remote diagnosis expertise or the support of a local service provider within a brisk 72-hour window. This ensures your operations continue seamlessly and without interruption.
6, Equipment Delivery Process
1. Requirement Confirmation → Experience the convenience of a complimentary trial cutting of wire samples. Within a swift 3-working-day timeframe, receive a detailed and comprehensive report, ensuring your specifications are met with precision.
2. Scheme Customization → Our expert engineers are committed to crafting a bespoke equipment diagram on-site. This meticulous planning ensures that your equipment is seamlessly integrated for optimal performance and efficiency.
3. Production Debugging → Engage in a thorough 45-day factory testing phase, meticulously curated to guarantee superior performance and reliability. Stay informed and assured with a detailed testing video, capturing the essence of our rigorous standards and attention to detail.
4. Delivery Training → Benefit from a comprehensive 3-day on-site training program. Our experts will cover advanced operation techniques and essential maintenance practices, equipping your team with the skills to optimize your High-Precision Cutting and Fusing Machine for Wire Ropes efficiently.
5. Lifetime Maintenance → Revel in unmatched peace of mind with access to our expansive global service network. Enjoy a continuous supply of top-tier spare parts for an impressive 10-year duration, ensuring your machine operates at peak performance throughout its lifetime.
Request the all-encompassing technical manual and an in-depth quotation today to fully explore the comprehensive capabilities of the High-Precision Cutting and Fusing Machine for Wire Ropes! Discover the unparalleled performance and precision that awaits you.
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