Presenting our flagship, the large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This extraordinary piece of machinery is meticulously engineered to deliver unparalleled precision and efficiency on an impressive scale, setting new benchmarks in industry performance.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the high-demand sectors such as automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring it meets diverse and versatile industrial requirements.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade innovation designed for the high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting marvel effortlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting seamless 24-hour unmanned operations. Perfectly engineered for large-scale, precision wire processing tasks.
2, Core Technical Parameters
Standard Dimensions: An imposing design with dimensions of 4600mm x 800mm x 1700mm (length x width x height), epitomizing the zenith of sophisticated engineering.
Cable Rack Size: Generously sized at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack ensures ample space for streamlined operations.
Main Power Supply Voltage: AC380V, 50/60HZ, providing consistent and robust power delivery.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system, enhancing overall performance.
Controller: Outfitted with Mitsubishi's sophisticated programming PLC for precise control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, facilitating stable and secure operations.
OUTPUT: DC24VDC, ensuring reliable and uninterrupted functionality.
Operation Type: Features the intuitive Weilun HMI control panel for seamless user interaction.
Input Voltage: 24VDC, ensuring smooth, efficient energy consumption.
Air Pressure: Maintains optimal functionality with a pressure range of 0.6-0.8MPa.
Total Power: Utilizes a total power of 14KW, ensuring robust and reliable operation.
Common Power: Operates efficiently at 7KW to maximize energy efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Impressively supports a capacity of 500kg, handling wire coil diameters ≤ 1m with ease.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary cutting blade, with a synchronized backup blade ready to activate within 0.5 seconds for uninterrupted service.
Constant Pressure Cutting Technology: Innovatively moderates pressure dynamically, preventing damage to coating or wire scattering, ensuring perfectly pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, greatly enhancing user accessibility.
PLC+Motion Control Card: Comes pre-programmed with 100 diverse cutting schemes, ensuring versatility and precision.
4, Application Cases
Case 1: A distinguished global automotive parts supplier
Requirement: Tasked with producing brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a precision error ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, surpassing performance expectations.
Achievements:
Realized a dramatic improvement in yield rate from 98.2% to a stellar 99.95%.
Achieve monumental savings in labor expenses, slashing them by an astounding 90%! Transition seamlessly from a workforce of 20 down to just 2 vigilant monitors, optimizing productivity and efficiency like never before.
5, After Sales Service Commitment
Warranty Period: Revel in the assurance of a 1-year warranty that comprehensively safeguards your entire machine, providing you with unmatched peace of mind.
Response Time:
Domestic: Avail yourself of our prompt 24-hour telephone support coupled with a swift 48-hour engineer on-site assistance, ensuring your operations run smoothly without a hitch.
Overseas: Engage in efficient problem-solving with either remote diagnosis or local service provider support within a mere 72 hours, guaranteeing your operations remain uninterrupted.
6, Equipment Delivery Process
1. Requirement Confirmation → Avail a complimentary trial cutting of wire samples, accompanied by a detailed report within just 3 working days, to meet your specific needs.
2. Scheme Customization → Our adept engineers will expertly plan and layout a bespoke equipment diagram right on-site, ensuring the seamless integration of your system.
3. Production Debugging → Experience a meticulous 45-day factory testing phase, crafted to deliver supreme performance and reliability. Stay informed with a comprehensive testing video that captures every intricate detail of the process, ensuring transparency and confidence.
4. Delivery Training → Participate in an immersive 3-day on-site training session, which meticulously covers operational techniques and basic maintenance. Empower your team with the expertise needed to maximize the efficiency and longevity of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Rest easy with our unparalleled global service network and enjoy the continuous availability of high-grade spare parts for an extraordinary 10 years, guaranteeing your machine remains in prime working condition.
Delve into the full spectrum of our High-Precision Cutting and Fusing Machine for Wire Ropes by requesting a comprehensive technical manual and a detailed quotation today!
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