Cutting machine technical parameters
I. Overview
This cutting-edge machine is meticulously crafted to meet the intricate demands of lock wire ropes, lead-sealed wire ropes, and the wire rope fabrication industry, particularly tailored for automobile and motorcycle brake wires. It offers an all-encompassing solution to the challenges of inconsistent quality, complex procedures, and labor-intensive processes associated with wire rope processing. By significantly reducing manpower needs, it streamlines operations, empowering a single operator to efficiently manage multiple machines concurrently.
This state-of-the-art equipment has widespread applications across industries such as medical devices, automotive parts, and sports equipment, as well as the lock industry. It excels in the automatic fusing or cutting of steel cords of all specifications. Equipped with a high-precision, touch-screen computer control system, it allows users to effortlessly set fuse conditions, ensuring optimal fuse quality with minimal exertion.
2. Mechanical specifications:
1. Cutting machine dimensions: 4.6m x 1.8m x 0.8m, with a pay-off machine size of 2.5m, designed to accommodate diverse operational needs.
2. The standard machine offers a maximum length of 3 meters, with customization options available for extensions at 5000 yuan per additional meter, supporting lengths up to 10 meters, providing unparalleled flexibility.
3. Power Requirements: Operates on a 380V three-phase four-wire connection with a neutral line, ensuring a robust and reliable energy supply.
4. Weight: A sturdy 500KG construction, ensuring stability and longevity.
5. Application Scope: Suitable for wire diameters ranging from 1.0mm to 3.5mm, with a length capacity of up to 5 meters, offering versatility in operations.
6. Production Capacity: Efficiently processes approximately 1400 pieces per hour, contingent upon the specific length and cutting mode employed, maximizing productivity.
7. Fusing and Cutting Capabilities: Expertly designed for steel rope diameters up to 2.0mm, ensuring precise and reliable results.
8. Simultaneous Operations: Capable of fusing and cutting up to 4 wires at once, enhancing efficiency and throughput.
9. Mold Compatibility: Universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. The open wire diameter ranges from 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision within ±1.0mm, ensuring adaptability across applications.
11. Air Source Requirements: 0.4-0.7MPA, with a set pressure of 0.6MPA. The fuse transformer is rated at 8KVA, consuming about 5KW in actual power usage, reflecting energy efficiency.
12. Versatile Working Modes: Offers multiple operation modes including single cut, cut-cut, fuse-cut, and fuse-cut-cut to meet diverse production demands, providing unparalleled versatility.
Introducing the Automatic Metal Wire Rope Cutting Machine, a groundbreaking advancement in industrial engineering, designed with precision and unmatched efficiency. This pioneering machine effortlessly cuts steel wire rope, ensuring perfectly measured segments for control cable production, including brake, clutch, and throttle cables. With its superior automatic operations, this latest-generation model guarantees exceptional accuracy and maintains a whisper-quiet operational environment, surpassing traditional machines in every conceivable aspect.
Features 1. Wire Rope Feeding Device Discover the pinnacle of precision and efficiency with our exceptional wire rope feeding device. This marvel of engineering is powered by an ultra-efficient servo motor, seamlessly integrated with an advanced servo controller. Elevate your operations with: a) Effortless and seamless acceleration, transitioning gracefully from a gentle start to high-speed pre-feeding without a hitch. b) Masterful speed modulation, ensuring the wire reaches its precise destination with unparalleled accuracy. c) Unwavering precision in feeding length, made possible through our cutting-edge encoder technology. 2. Wire Rope Cutting Device Transform your cutting tasks with our innovative braking cylinder, ingeniously designed to secure the wire rope flawlessly. Guided by a highly precise length encoder, this system guarantees a perfect, clean cut with the aid of the V-shaped clamp, producing finishes that are smooth and burr-free every single time. The blade's retracting action is executed with unmatched finesse post-cutting. Our inlaid alloy steel cutting blade stands as a testament to its incredible durability and unwavering performance. 3. Control System Embrace the next frontier of automation with the Omron PLC control system at your fingertips. Effortlessly tailor your cutting specifications by adjusting both length and quantity through an intuitive and user-friendly touch screen interface. Your safety and efficiency are our top priorities; take advantage of the emergency stop feature and a comprehensive alarm system that offers real-time monitoring of counts, material shortages, and immediate error detection.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we go above and beyond to ensure the supreme safety and fortification of your indispensable Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Enveloped in our sturdy wooden packaging, your machine is afforded unparalleled protection against potential shocks and unavoidable mishaps. Sheathed in a snug, moisture-repelling plastic film, it is safeguarded from rust and dampness throughout its journey. Our innovative fumigation-free packaging guarantees effortless customs clearance, thereby accelerating the entire shipping process. For our larger machinery, we employ advanced securing techniques within containers, obviating the necessity for additional packaging. Shipping: Whether your preference is for Less than Container Load (LCL) or Full Container Load (FCL), you can be confident in our unwavering dedication to delivering your machinery with speed and security. We collaborate with premier logistics specialists to ensure a rapid LCL journey to the seaport. For FCL shipments, our experienced team meticulously manages the container loading, guaranteeing absolute security. Furthermore, our extensive network of professional forwarders ensures seamless shipment coordination, while we remain flexible to work with your chosen forwarder to meet your unique requirements, delivering an impeccable and delightful delivery experience.
Indulge in the tranquility of ownership with our unparalleled after-sales support. Our comprehensive 1-year warranty is a pledge of precision and performance, covering both parts replacement and repair services at no additional cost. Shop with assurance as our secure platform ensures that every transaction is a seamless experience, guaranteeing reliable and protected purchases for each of your orders.
Q: What is the power supply of the machine?
A: In China, our machines are equipped with a standard power supply of 380V, 3 Phase, and 50Hz. For your convenience, we also offer tailored solutions to match your unique power requirements, ensuring optimal performance wherever you are.
Q: What information should the customer provide to get an accurate quotation from us?
A: To receive a detailed and accurate quotation, please provide us with specific technical specifications, relevant drawings or images, the industrial voltage required, and your desired production capacity. This information helps us ensure that we meet your precise needs and expectations.
Q: What is the payment term?
A: Our flexible payment terms are designed to suit your convenience. We require a 30% down payment, with the remaining 70% balance due prior to shipment via T/T. For added flexibility, we also accept alternative payment methods, including Western Union.
Q: What is the delivery time?
A: Our commitment to timely delivery ensures that your machine is ready to ship within 30 days after the down payment is secured, allowing you to plan your production schedule with confidence and precision.
Q: What is the warranty period of the machine?
A: Our robust warranty period spans one year from the date specified on the Bill of Lading (B/L), providing you with a full year of assured performance and peace of mind post-purchase.
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