Presenting the epitome of innovation: our large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. Designed to achieve unparalleled precision and efficiency, this avant-garde machinery sets new benchmarks in the industry, enhancing productivity on a grand scale.
Model: CLY-QGJ266
Applicable Fields: Ideally crafted for the exacting domains of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, offering unmatched versatility.
1, Product Overview
Introducing the CLY-QGJ266, an industrial powerhouse designed for the meticulous cutting of 1.5-5mm brake wire ropes. This state-of-the-art automated cutting solution masterfully combines feeding, straightening, fixed-length cutting, and end processing, while facilitating continuous 24-hour unmanned operations. Perfectly suited for large-scale, precision wire processing demands.
2, Core Technical Parameters
Standard Dimensions: A commanding presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), epitomizing sophisticated engineering.
Cable Rack Size: Dimensioned at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample capacity for seamless operation.
Main Power Supply Voltage: AC380V, 50/60HZ, ensuring stable and consistent power supply.
Drive Mode: Leverages a cutting-edge motor-driven + pneumatic system for superior performance.
Controller: Outfitted with Mitsubishi's advanced PLC programming, delivering exceptional precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC, guaranteeing stable and secure operational integrity.
OUTPUT: DC24VDC assures consistent and uninterrupted functionality.
Operation Type: Managed via the intuitive Weilun HMI control, ensuring a seamless user experience.
Input Voltage: 24VDC, facilitating smooth and efficient energy utilization.
Air Pressure: Sustains optimal functioning with a range of 0.6-0.8MPa.
Total Power: Delivers a formidable total power of 14KW, underpinning robust performance.
Common Power: Operates efficiently at 7KW, optimizing energy consumption.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Features an outstanding capacity of 500kg, easily handling wire coil diameters ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary cutting blade with a synchronized standby blade, ready to engage within 0.5 seconds in the event of any malfunction, ensuring uninterrupted operation.
Constant Pressure Cutting Technology: Adapts pressure dynamically to prevent coating damage or steel wire dispersion, delivering flawless cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface in Chinese/English, enhancing user accessibility and ease of operation.
PLC+Motion Control Card: Pre-configured with 100 cutting schemes, enabling versatile and precise cutting operations.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with providing brake lines for new energy vehicle production lines, necessitating a daily output of 100,000 units with a precision tolerance of ≤ 0.05mm.
Solution: Successfully installed 3 CLY-QGJ266 units, surpassing all performance expectations.
Achievements:
Witness a phenomenal rise in yield rate from 98.2% to a remarkable 99.95%, demonstrating superior production efficiency and quality.
Revolutionize your workforce efficiency with a dramatic reduction in labor costs by a staggering 90%! Seamlessly transition from a large team of 20 to a streamlined duo of just 2 skilled monitors, optimizing productivity like never before.
5, After Sales Service Commitment: Our dedication to customer satisfaction doesn't end at the point of purchase. We are committed to providing unparalleled after-sales service to ensure your experience with our products remains exceptional.
Warranty Period: Relish in complete peace of mind with our comprehensive 1-year warranty. This inclusive warranty covers the entirety of the machine, safeguarding your investment and ensuring uninterrupted operation.
Response Time: Our prompt and efficient response times are designed to address any concerns swiftly and effectively.
Domestic: Unlock the convenience of round-the-clock 24-hour telephone support, coupled with the assurance of a 48-hour engineer on-site assistance. Experience quick and reliable service when you need it most.
Overseas: Take advantage of our efficient remote diagnosis or enlist the expertise of a local service provider to resolve issues within a rapid 72-hour timeframe, ensuring minimal disruption and maximum uptime.
6, Equipment Delivery Process: Our streamlined and meticulous equipment delivery process ensures a seamless transition from order to operational excellence.
1. Requirement Confirmation → Take advantage of our complimentary trial cutting service, providing nuanced insights through a detailed report delivered in just 3 working days. Experience our commitment to precision and excellence firsthand.
2. Scheme Customization → Our adept engineers will orchestrate a bespoke equipment diagram, curated on-site to ensure the flawless integration of your new machinery, maximizing operational synergy.
3. Production Debugging → Engage in an exhaustive 45-day factory testing phase, meticulously crafted to ascertain the highest standards of performance and reliability. Stay informed with a comprehensive testing video, capturing every intricate detail of the process, ensuring transparency and confidence.
4. Delivery Training → Benefit from an immersive 3-day on-site training experience, expertly designed to impart crucial operational techniques and foundational maintenance skills. Empower your team to fully harness the potential of our High-Precision Cutting and Fusing Machine for Wire Ropes, optimizing efficiency and productivity.
5. Lifetime Maintenance → Indulge in unparalleled peace of mind with access to our extensive and robust global service network. Enjoy a continuous supply of high-quality spare parts for an extended period of 10 years, ensuring your machinery remains in peak working condition throughout its lifetime.
Discover the full spectrum of capabilities our High-Precision Cutting and Fusing Machine for Wire Ropes offers. Request our comprehensive technical manual and an in-depth, detailed quotation now, and explore the limitless potential of precision engineering!
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