Introducing our premier large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. This advanced machinery is engineered to provide precision and efficiency on a massive scale, redefining industry standards.
Model: CLY-QGJ266
Applicable Fields: Perfectly suited for the demanding sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, ensuring versatile applicability.
1, Product Overview
Meet the CLY-QGJ266, an industrial-grade marvel crafted for high-precision cutting of 1.5-5mm brake wire ropes. This automated cutting solution seamlessly integrates feeding, straightening, fixed-length cutting, and end processing, all while supporting 24-hour unmanned operations. Tailored for large-scale, precise wire processing needs.
2, Core Technical Parameters
Standard Dimensions: A robust presence with dimensions of 4600mm x 800mm x 1700mm (length x width x height), representing the pinnacle of sophisticated design.
Cable Rack Size: Sized at 1400mm x 1200mm x 2000mm (length x width x height), the cable rack provides ample space for efficient operation.
Main Power Supply Voltage: AC380V, 50/60HZ for consistent and reliable power delivery.
Drive Mode: Utilizes a state-of-the-art motor-driven + pneumatic system for enhanced performance.
Controller: Equipped with Mitsubishi's advanced programming PLC, offering precision control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC ensures stable and secure operations.
OUTPUT: DC24VDC delivers dependable and uninterrupted performance.
Operation Type: Operate with the intuitive Weilun HMI control for user-friendly interaction.
Input Voltage: 24VDC ensures smooth and efficient energy use.
Air Pressure: Maintains optimal operation with a range of 0.6-0.8MPa.
Total Power: Harnesses a total power of 14KW for robust functionality.
Common Power: Efficiently operates at 7KW, maximizing energy efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Boasts an impressive capacity of 500kg, accommodating wire coil diameters ≤ 1m effortlessly.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Features a main blade for cutting, with a synchronized backup blade ready to switch within 0.5 seconds in case of any failure.
Constant Pressure Cutting Technology: Innovatively adjusts pressure dynamically, preventing coating damage or steel wire scattering for pristine cuts.
3. Intelligent Control System
7-inch Industrial Touch Screen: Supports a multilingual interface in Chinese/English, enhancing user accessibility.
PLC+Motion Control Card: Pre-programmed with 100 cutting schemes, offering versatility and precision.
4, Application Cases
Case 1: A prominent global automotive parts supplier
Requirement: Tasked with supplying brake lines for new energy vehicle production lines, requiring a daily output of 100,000 units with an error of ≤ 0.05mm.
Solution: Successfully deployed 3 units of the CLY-QGJ266, meeting and exceeding performance expectations.
Achievements:
Experience a remarkable increase in yield rate from 98.2% to an impressive 99.95%.
Drastically reduce labor costs by 90%, transitioning from a team of 20 to just 2 monitors.
5, After Sales Service Commitment
Warranty Period: Enjoy peace of mind with a 1-year warranty covering the entire machine.
Response Time:
Domestic: Benefit from 24-hour telephone support and 48-hour engineer on-site assistance.
Overseas: Access remote diagnosis or local service provider support within 72 hours, ensuring swift resolution.
6, Equipment Delivery Process
1. Requirement Confirmation → Enjoy a complimentary trial cutting of wire samples, complete with a comprehensive report within 3 working days.
2. Scheme Customization → Our engineers will plan and layout a tailored equipment diagram on-site, ensuring optimal integration.
3. Production Debugging → An in-depth 45-day factory testing phase, meticulously designed to ensure top-tier performance and reliability. To keep you fully informed, a comprehensive testing video will be provided, capturing every detail of the process.
4. Delivery Training → Experience a thorough 3-day on-site training session, expertly covering operation techniques and foundational maintenance. This ensures your team is fully equipped with the knowledge to maximize the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Enjoy unparalleled peace of mind with access to our extensive global service network. Benefit from a continuous supply of premium-quality spare parts for an impressive duration of 10 years, keeping your machine in optimal working condition.
Request the comprehensive technical manual and a detailed quotation right away to explore all facets of the High-Precision Cutting and Fusing Machine for Wire Ropes!
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