Cutting Machine Technical Parameters
I. Overview
Crafted with precision, our cutting-edge machine is meticulously designed to address the intricate needs of handling lock wire ropes, lead-sealed wire ropes, and the diverse demands of the wire rope fabrication industry. It is specifically engineered for use with automobile and motorcycle brake wires. This machinery provides an all-encompassing solution to the challenges posed by inconsistent quality, convoluted procedures, and labor-intensive processes synonymous with wire rope processing. By dramatically reducing manpower requirements, it streamlines operations, empowering a single operator to efficiently manage multiple machines simultaneously.
This state-of-the-art equipment boasts extensive applicability across a variety of sectors, including medical devices, automotive parts, and sports equipment, in addition to the lock industry. It excels in the seamless, automatic fusing or cutting of steel cords across all specifications. Enhanced with a high-precision, touch-screen computer control system, it allows users to set fuse conditions effortlessly, ensuring superior fuse quality with minimal exertion.
2. Mechanical Specifications:
1. Cutting Machine Dimensions: With measurements of 4.6m x 1.8m x 0.8m and a pay-off machine size of 2.5m, it is tailored to meet diverse operational needs with flexibility and precision.
2. The standard machine supports a maximum length of 3 meters. For those needing more, customization options are readily available, allowing for extensions at a cost of 5000 yuan per additional meter, supporting lengths up to an impressive 10 meters.
3. Power Requirements: It operates on a robust 380V three-phase four-wire connection complete with a neutral line, ensuring a dependable energy supply.
4. Weight: A sturdy 500KG construction guarantees both stability and durability, making it a reliable, long-lasting asset.
5. Application Scope: Versatile enough to accommodate wire diameters ranging from 1.0mm to 3.5mm, with a length capacity extending up to 5 meters, catering to a broad spectrum of needs.
6. Production Capacity: Designed for efficiency, it processes approximately 1400 pieces per hour, contingent upon the specific length and cutting mode employed.
7. Fusing and Cutting Capabilities: Expertly crafted for processing steel rope diameters of less than 2.0mm.
8. Simultaneous Operations: Capable of fusing and cutting up to 4 wires concurrently, facilitating high productivity.
9. Mold Compatibility: Equipped with universal molds suitable for 0.8-1.2, 1.5-2.0, and 2.5-3.0 diameters. It supports an open wire diameter range of 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision maintained within ±1.0mm.
11. Air Source Requirements: Operates efficiently with air sources between 0.4-0.7MPA, with a set pressure of 0.6MPA. The fuse transformer is rated at 8KVA, using approximately 5KW in actual power consumption.
12. Versatile Working Modes: Offers an array of operation modes including single cut, cut-cut, fuse-cut, and fuse-cut-cut, adeptly meeting a variety of production demands.
Introducing the Automatic Metal Wire Rope Cutting Machine, an extraordinary leap forward in industrial engineering. Designed with unmatched precision and remarkable efficiency, this pioneering machine seamlessly cuts steel wire rope, delivering perfectly measured segments ideal for control cable production, including brake, clutch, and throttle cables. With its superior automatic operations, this latest-generation model ensures exceptional accuracy and maintains a whisper-quiet operational environment, unequivocally surpassing traditional machines in every possible way.
Features 1. Wire Rope Feeding Device Unleash the pinnacle of perfection with our wire rope feeding device. Every move is a symphony conducted by an ultra-efficient servo motor, seamlessly harmonizing with a cutting-edge servo controller. Glide into a world of flawless operation with: a) Smooth, gradual acceleration from a gentle start to swift high-speed pre-feeding, effortlessly elevating your experience. b) Masterful speed modulation as the wire approaches its precision-determined length, ensuring impeccable accuracy. c) Unparalleled precision in feeding length, made possible by our state-of-the-art encoder technology, delivering excellence consistently. 2. Wire Rope Cutting Device Transform your cutting process with our revolutionary braking cylinder, precisely engineered to secure the wire rope in perfect harmony. Meticulously guided by the length encoder, achieve the embodiment of a perfect cut with our V-shaped clamp, producing smooth, burr-free finishes that speak of craftsmanship. Witness the blade's graceful retraction, executing unmatched precision post-cutting. Our inlaid alloy steel cutting blade is a beacon of durability, standing as a testament to sustained peak performance and reliability. 3. Control System Step boldly into the future of automation with the Omron PLC control system, your gateway to tailored cutting excellence. Effortlessly adjust cutting requirements by length and quantity through an intuitive touch screen interface that welcomes you into a new era of customization. Safety and efficiency reign supreme with an emergency stop feature and a robust alarm system, providing real-time monitoring of counts, material shortages, and error detection, safeguarding your operations with vigilance and precision.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we are dedicated to providing top-tier protection and security for your prized Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Enveloped in our sturdy wooden packaging, your machine benefits from unparalleled safeguarding against potential impacts and inadvertent mishaps. Additionally, it is swathed in a snug, moisture-repelling plastic film, ensuring its defense against rust and dampness throughout transit. Our innovative, fumigation-free packaging design not only ensures smooth customs clearance but also accelerates the entire shipping process. For larger machinery, we employ cutting-edge securing methods within containers, obviating the need for additional packaging materials. Shipping: Whether your logistics needs involve Less than Container Load (LCL) or Full Container Load (FCL), you can be confident in our unwavering dedication to delivering your equipment promptly and safely. We collaborate with premier logistics specialists to ensure a rapid LCL delivery to the sea port. For FCL consignments, our experienced team meticulously manages the container loading process, guaranteeing complete security. Furthermore, our extensive network of expert forwarders ensures smooth shipment handling, and we are more than willing to work with your chosen forwarder to meet your specific requirements, ensuring an impeccable and gratifying delivery experience.
Experience an unparalleled peace of mind with our comprehensive 1-year warranty, which includes complimentary parts replacement and repair services. Rest assured with every transaction, as our secure platform guarantees reliable purchases for every order placed and paid, allowing you to shop with confidence.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we offer personalized customization to meet your specific power requirements, ensuring optimal performance.
Q: What information should the customer provide to get an accurate quotation from us?
A: For a precise and tailored quotation, customers should provide detailed technical specifications, relevant drawings and images, industrial voltage, and projected production output.
Q: What is the payment term?
A: Our flexible payment terms include a 30% down payment, with the remaining 70% due before shipment via T/T. We also offer alternative payment options, such as Western Union, to accommodate your preferences.
Q: What is the delivery time?
A: The typical delivery timeframe for the machine is 30 days after the receipt of the down payment, ensuring timely arrival and commencement of your operations.
Q: What is the warrantee period of the machine?
A: The warranty period is valid for one full year from the date indicated on the Bill of Lading (B/L), providing you with extended peace of mind and protection for your investment.
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