Cutting machine technical parameters
I. Overview
This cutting-edge machine is meticulously engineered to meet the sophisticated demands of lock wire ropes, lead-sealed wire ropes, and the wire rope fabrication industry, particularly tailored for automobile and motorcycle brake wires. The machinery provides an all-encompassing solution to the challenges of inconsistent quality, complex processes, and labor-intensive tasks associated with wire rope processing. It dramatically reduces manpower needs and simplifies operations, permitting a single operator to adeptly oversee multiple machines concurrently.
This state-of-the-art equipment boasts extensive applications across diverse sectors such as medical devices, automotive components, sports equipment, and the lock industry. It excels in the automatic fusing or precision cutting of steel cords of any specification. With a high-precision, touch-screen computer control system, it allows users to effortlessly set fusing conditions, ensuring optimal fuse quality with minimal exertion.
2. Mechanical specifications:
1. Cutting machine dimensions: 4.6m x 1.8m x 0.8m, complemented by a pay-off machine size of 2.5m, meeting diverse operational requirements with ease.
2. The standard machine offers a maximum length of 3 meters, with options for customization at 5000 yuan per additional meter, supporting lengths up to an impressive 10 meters.
3. Power Requirements: Operates seamlessly on a 380V three-phase four-wire connection with a neutral line, ensuring a reliable and robust energy supply.
4. Weight: A sturdy 500KG construction, guaranteeing stability and durability across all operations.
5. Application Scope: Expertly handles wire diameters ranging from 1.0mm to 3.5mm, accommodating a length capacity of up to 5 meters.
6. Production Capacity: Adeptly processes approximately 1400 pieces per hour, contingent on the specific length and chosen cutting mode.
7. Fusing and Cutting Capabilities: Masterfully designed for fusing and cutting steel rope diameters less than 2.0mm.
8. Simultaneous Operations: Proficiently fuses and cuts up to 4 wires concurrently, enhancing productivity.
9. Mold Compatibility: Universal molds available for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. The open wire diameter ranges from 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision maintained within ±1.0mm.
11. Air Source Requirements: Operates efficiently with air pressures ranging from 0.4-0.7MPA, set at a standard pressure of 0.6MPA. The fuse transformer is robustly rated at 8KVA, consuming approximately 5KW in actual power usage.
12. Versatile Working Modes: Offers a multitude of operation modes such as single cut, cut-cut, fuse-cut, and fuse-cut-cut to meet the diverse demands of production processes.
Introducing the Automatic Metal Wire Rope Cutting Machine, a revolutionary leap in industrial engineering, crafted with precision and unmatched efficiency. This pioneering machine seamlessly cuts steel wire rope, ensuring impeccably measured segments for control cable production, including brake, clutch, and throttle cables. With its superior automatic operations, this latest-generation model guarantees exceptional accuracy while maintaining a whisper-quiet operational environment, outshining traditional machines in every facet.
Features 1. Wire Rope Feeding Device Indulge in the epitome of precision and efficiency with our wire rope feeding device, where innovation meets perfection. Powered by a highly advanced servo motor and controller, this device offers: a) A seamless, elegant transition from gentle starts to high-speed pre-feeding, delivering effortless motion like never before. b) Masterful speed control to precisely meet the wire's pre-set length, ensuring unparalleled accuracy. c) Flawless precision in feeding length, facilitated by cutting-edge encoder technology. 2. Wire Rope Cutting Device Elevate your cutting standards with our revolutionary cutting device, featuring a state-of-the-art braking cylinder that secures the wire rope with unwavering strength. Guided by the precision of a length encoder, our V-shaped clamp ensures immaculate, burr-free cuts. Witness the blade's graceful, precise retraction post-cut, a testament to meticulous engineering. Our inlaid alloy steel blade is crafted for unmatched durability and consistent peak performance. 3. Control System Embrace the pinnacle of automation with the Omron PLC control system, offering a future-oriented interface. Effortlessly tailor your cutting needs, adjusting length and quantity through an intuitive touch screen. Prioritize safety and efficiency with an emergency stop feature and a robust alarm system, delivering real-time monitoring for counts, material shortages, and error detection, ensuring flawless operations each time.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we are dedicated to ensuring the ultimate safety and preservation of your prized Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Housed in our sturdy wooden packaging, your machine is afforded unparalleled protection against any potential impacts or inadvertent harm. Our snug, moisture-resistant plastic film cocoon shields against rust and moisture during its journey. Our fumigation-free packaging design not only simplifies customs clearance but also accelerates the shipping process. For larger-scale machinery, we employ advanced securing techniques within containers, negating the need for additional packaging materials. Shipping: Whether your shipping requirements call for Less than Container Load (LCL) or Full Container Load (FCL), you can be confident in our unwavering dedication to delivering your machine both rapidly and safely. Partnering with top-tier logistics professionals, we ensure a swift and precise LCL shipment to the sea port. For FCL consignments, our experienced team meticulously oversees the container loading process, guaranteeing maximum security. Furthermore, our comprehensive network of expert forwarders ensures effortless shipment administration. We also welcome collaboration with your chosen forwarder to meet your distinct preferences, ensuring a seamless and gratifying delivery experience.
Experience unparalleled peace of mind with our comprehensive 1-year warranty, ensuring you're covered with complimentary parts replacement and repair services. Enjoy complete confidence with every purchase, as our platform guarantees secure and reliable transactions for every order placed and paid. Elevate your buying experience with our commitment to quality and customer satisfaction.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we understand diverse needs and offer customization to meet your specific requirements, ensuring seamless integration into your existing systems.
Q: What information should the customer provide to get an accurate quotation from us?
A: To receive a precise and detailed quotation, customers should share their technical specifications, provide relevant drawings and images, indicate industrial voltage, and specify planned production output. This enables us to tailor our solutions to your exact needs.
Q: What is the payment term?
A: Our flexible payment terms include a 30% initial down payment with the remaining 70% due before shipment via T/T. For added convenience, alternative payment methods such as Western Union are also available to suit your preferences.
Q: What is the delivery time?
A: Typically, the delivery timeframe for the machine is 30 days following the receipt of the down payment. This ensures prompt and efficient production, allowing you to plan your operations with confidence.
Q: What is the warrantee period of the machine?
A: The warranty period is valid for one year from the date indicated on the Bill of Lading (B/L), providing assurance and reliability for your investment.
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