Cutting machine technical parameters
I. Overview
Dive into the future of wire rope processing with our avant-garde machine, meticulously engineered to tackle the complex demands of lock wire ropes, lead-sealed wire ropes, and the broader wire rope fabrication industry. This exceptional equipment finds its niche in the automotive and motorcycle brake wire sectors, offering a comprehensive answer to the industry's woes of inconsistent quality, complex procedures, and labor-intensive operations. By dramatically cutting down on manpower and streamlining processes, it enables a single operator to seamlessly manage multiple units, ensuring peak efficiency and precision with unparalleled ease.
This state-of-the-art equipment epitomizes versatility, with wide-ranging applications spanning medical devices, automotive components, sports gear, and the lock industry. It excels in the flawless automatic fusing or cutting of steel cords of varied specifications. With a high-precision, touch-screen computer control system, users can effortlessly set fusing conditions, ensuring optimal quality with minimal input, all while maintaining the highest standards of accuracy and ease.
2. Mechanical specifications:
1. Cutting machine dimensions: Boasting a formidable size of 4.6m x 1.8m x 0.8m, paired with a pay-off machine measuring 2.5m, these dimensions provide ample space to accommodate a wide array of operational needs, ensuring seamless integration into any workspace.
2. The standard machine supports a maximum length of 3 meters, with the flexibility for extensive customization at the rate of 5000 yuan per additional meter, accommodating lengths up to a staggering 10 meters, tailored to meet diverse production requirements.
3. Power Requirements: Driven by a robust 380V three-phase four-wire connection with a neutral line, this system guarantees a reliable and consistent energy supply, ensuring uninterrupted operations.
4. Weight: Featuring a substantial 500KG construction, this machine promises unmatched stability and longevity, designed to withstand the rigors of continuous industrial use.
5. Application Scope: Ideally suited for wire diameters ranging between 1.0mm and 3.5mm, with a length capacity extending up to 5 meters, this machine is built to handle a broad spectrum of applications with ease.
6. Production Capacity: Effortlessly capable of processing roughly 1400 pieces per hour, this machine adapts to the specific length and cutting mode employed, ensuring high throughput and efficiency.
7. Fusing and Cutting Capabilities: Specially engineered for steel rope diameters under 2.0mm, this machine ensures top-notch precision and quality in every cut and fuse operation, meeting the highest industry standards.
8. Simultaneous Operations: Ingeniously designed to fuse and cut up to 4 wires at once, this machine maximizes productivity, providing a significant boost to operational efficiency.
9. Mold Compatibility: Compatible with universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. The open wire diameter ranges from 0.8mm to 3.0mm, with a minimum open wire length of 300mm, ensuring precision within ±1.0mm, offering unparalleled adaptability and accuracy.
11. Air Source Requirements: Designed to operate within a range of 0.4-0.7MPA, with an optimal pressure setting of 0.6MPA. The fuse transformer, rated at 8KVA, consumes about 5KW of actual power, ensuring efficient and cost-effective performance.
12. Versatile Working Modes: Offers an expansive selection of operation modes, including single cut, cut-cut, fuse-cut, and fuse-cut-cut, adeptly catering to diverse production demands with remarkable flexibility and adaptability.
Introducing the Automatic Metal Wire Rope Cutting Machine, a revolutionary advancement in the realm of industrial engineering, masterfully crafted for precision and unparalleled efficiency. This pioneering machine effortlessly slices through steel wire rope, delivering impeccably measured segments for control cable production, such as brake, clutch, and throttle cables. With its superior automatic operations, this cutting-edge model ensures unmatched accuracy while maintaining an ultra-quiet operational ambiance, eclipsing traditional machines in every conceivable aspect.
Features 1. Wire Rope Feeding Device Embark on a journey of unparalleled efficiency with our wire rope feeding device, an engineering marvel powered by a supremely efficient servo motor and an advanced servo controller. Indulge in the seamless transition from a gentle start to rapid pre-feeding, ensuring an effortless and smooth operation. Experience the zenith of speed modulation as the wire achieves its specified length, courtesy of our state-of-the-art encoder technology, delivering unmatched precision in feeding length. 2. Wire Rope Cutting Device Revolutionize your cutting process with our cutting-edge braking cylinder, the pinnacle of precision and security for wire rope handling. Guided by the exacting standards of our length encoder, attain the perfect cuts you desire with our V-shaped clamp, consistently providing smooth, burr-free finishes. Our alloy steel cutting blade, meticulously inlaid for durability, retracts with unparalleled precision post-cutting, ensuring sustained peak performance. 3. Control System Step into a new era of advanced automation with the Omron PLC control system. Effortlessly customize your cutting requirements using the intuitive touch screen interface to adjust length and quantity. Upholding an unwavering commitment to safety and efficiency, our system boasts an emergency stop and a robust alarm mechanism, offering real-time monitoring of counts, material shortages, and error detection. This thrusts you into the forefront of technology and reliability.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we transform the protection of your prized Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine into a masterpiece of security and elegance. Encased within our robust wooden crates, your machine is guaranteed superior shielding against any unforeseen impacts and potential hazards. Wrapped in a snug, moisture-resistant plastic film, it stands guarded against rust and humidity throughout its voyage. Our cutting-edge, fumigation-free packaging not only ensures a hassle-free customs clearance but also expedites the overall shipping timeline. For larger machines, we utilize state-of-the-art securing techniques within containers, doing away with the need for supplementary packaging. Shipping: Whether it's a Less than Container Load (LCL) or Full Container Load (FCL) you require, our steadfast promise is to deliver with unmatched speed and safety. By allying with top-tier logistics experts, we secure a swift LCL passage to the seaport. For FCL shipments, our skilled team expertly manages the container loading, offering unparalleled protection. Additionally, our vast network of experienced forwarders guarantees a smooth shipping journey, and we remain fully prepared to liaise with your selected forwarder to cater to your distinct needs, ensuring a perfect and satisfying delivery experience.
Experience unparalleled peace of mind with our comprehensive 1-year warranty, complete with complimentary parts replacement and repair services. Revel in the assurance of every transaction, as our platform guarantees secure and reliable purchases for every order placed and paid. Trust in our steadfast commitment to your satisfaction.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we offer customization to meet your specific requirements, ensuring the perfect fit for your operational needs.
Q: What information should the customer provide to get an accurate quotation from us?
A: For a precise quotation, customers are encouraged to provide comprehensive technical specifications, relevant drawings and images, industrial voltage, and anticipated production output. This ensures that we can tailor our response to your specific needs.
Q: What is the payment term?
A: Our convenient payment terms include a 30% down payment with the remaining 70% balance due before shipment via T/T. We also offer alternative payment methods, such as Western Union, to accommodate different preferences.
Q: What is the delivery time?
A: Typically, the delivery timeframe for the machine is 30 days following the receipt of the down payment, ensuring prompt and reliable service to meet your schedule.
Q: What is the warrantee period of the machine?
A: The warranty period is valid for one year from the date indicated on the Bill of Lading (B/L), providing you with a full year of assured protection and service excellence.