Unveiling the pinnacle of innovation in large-scale manufacturing: our fully automatic brake wire and steel wire rope intelligent cutting machine. This cutting-edge equipment is meticulously designed to deliver unparalleled precision and operational efficiency, setting new benchmarks across the industry.
Model: CLY-QGJ266
Applicable Fields: Exceptionally crafted for the high-demand sectors of automobile manufacturing, industrial robot cable processing, and precision instrument parts production, providing unmatched versatility and adaptability.
1, Product Overview
Introducing the CLY-QGJ266, a formidable industrial-grade machine engineered for the high-precision cutting of 1.5-5mm brake wire ropes. This revolutionary automated solution proficiently integrates feeding, straightening, fixed-length cutting, and end processing capabilities, all while supporting effortless 24-hour unmanned operations. Perfectly tailored to meet the demands of large-scale, precise wire processing with unrivaled efficacy.
2, Core Technical Parameters
Standard Dimensions: Exuding strength and sophistication with dimensions of 4600mm x 800mm x 1700mm (length x width x height), this machine exemplifies engineering excellence.
Cable Rack Size: Featuring a generous size of 1400mm x 1200mm x 2000mm (length x width x height), the cable rack ensures smooth and efficient operational flow.
Main Power Supply Voltage: AC380V, 50/60HZ, promises unwavering and stable power supply for uninterrupted performance.
Drive Mode: Integrates an advanced motor-driven + pneumatic system for superior performance.
Controller: Utilizes the cutting-edge Mitsubishi programming PLC, ensuring precise control and command.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC offers reliable and constant operation stability.
OUTPUT: DC24VDC guarantees dependable, continuous performance.
Operation Type: Featuring the user-friendly Weilun HMI control for seamless human-machine interaction.
Input Voltage: 24VDC underpins efficient and steady energy utilization.
Air Pressure: Ensures optimal functionality with an operational range of 0.6-0.8MPa.
Total Power: Operates with a robust total power capacity of 14KW, providing formidable operational capabilities.
Common Power: Efficiently operates at 7KW, championing energy efficiency and sustainability.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Offers an impressive 500kg capacity, adeptly handling wire coil diameters of ≤ 1m with ease.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary cutting blade and a standby blade that transitions seamlessly within 0.5 seconds, ensuring uninterrupted functionality.
Constant Pressure Cutting Technology: Adapts pressure dynamically to eliminate coating damage or wire scattering, ensuring immaculate cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Offers a multilingual interface supporting Chinese/English, greatly enhancing user interaction and accessibility.
PLC+Motion Control Card: Pre-loaded with 100 cutting schemes, delivering exceptional precision and operational versatility.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Tasked with producing brake lines for new energy vehicle production lines, demanding a daily output of 100,000 units with precision within an error margin of ≤ 0.05mm.
Solution: Successfully implemented 3 units of the CLY-QGJ266, surpassing all performance expectations.
Achievements:
Witness an extraordinary yield rate improvement from 98.2% to a stellar 99.95%, setting new industry standards for excellence.
Revolutionize your operational efficiency with our advanced solutions, enabling an astonishing 90% reduction in labor costs. Transition effortlessly from a team of 20 workers to just 2 highly skilled monitors, optimizing productivity and minimizing overhead.
5, After Sales Service Commitment
Warranty Period: Experience complete assurance with our 1-year comprehensive warranty that encompasses the entire machine, safeguarding your investment and ensuring uninterrupted performance.
Response Time:
Domestic: Take advantage of our prompt domestic support with 24-hour telephone assistance and 48-hour on-site engineer support, delivering timely solutions and maintaining seamless operations.
Overseas: Gain access to our efficient overseas service, featuring either remote diagnosis or support from a local service provider within 72 hours, guaranteeing rapid resolutions to any issues.
6, Equipment Delivery Process
1. Requirement Confirmation → Avail yourself of a complimentary trial cutting of wire samples, accompanied by a detailed and insightful report within 3 working days, to ensure it meets your precise specifications.
2. Scheme Customization → Our expert engineers will tailor a precise equipment layout and plan directly on-site, ensuring seamless integration and optimal functionality to meet your specific needs.
3. Production Debugging → Engage in a rigorous 45-day factory testing period, meticulously orchestrated to confirm superior performance and dependability. Stay informed with an in-depth video showcasing every aspect of the testing process.
4. Delivery Training → Partake in an intensive 3-day on-site training program, expertly covering critical operation techniques and essential maintenance practices. Empower your team to maximize the efficiency and longevity of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Relish in the unparalleled assurance that comes with our extensive global service network. Benefit from an exclusive 10-year supply of premium-quality spare parts, ensuring your machine's optimal performance for the long haul.
Explore the full scope of the High-Precision Cutting and Fusing Machine for Wire Ropes by requesting your comprehensive technical manual and a detailed quotation today! Discover all the ways our cutting-edge technology can propel your operations to new heights of efficiency and precision.
Audited Supplier 
){kind=link}