Behold our state-of-the-art, large-scale, fully automatic brake wire and steel wire rope intelligent cutting machine. Designed with cutting-edge technology, this sophisticated machinery delivers unparalleled precision and efficiency, setting new benchmarks in the industry.
Model: CLY-QGJ266
Applicable Fields: Ideally engineered for the rigorous demands of the automotive manufacturing sector, industrial robot cable processing, and precision instrument parts production, this machine boasts outstanding versatility and adaptability.
1, Product Overview
Introducing the CLY-QGJ266, an industrial-grade wonder meticulously crafted for the high-precision cutting of 1.5-5mm brake wire ropes. This intelligent cutting solution flawlessly integrates feeding, straightening, fixed-length cutting, and end processing functionalities, accommodating 24-hour unmanned operations. Perfectly tailored for expansive, detailed wire processing tasks.
2, Core Technical Parameters
Standard Dimensions: This commanding machine stands with impressive dimensions of 4600mm x 800mm x 1700mm (length x width x height), epitomizing sophisticated and refined design.
Cable Rack Size: Measuring an accommodating 1400mm x 1200mm x 2000mm (length x width x height), the cable rack offers ample space for seamless and efficient operations.
Main Power Supply Voltage: Operates on AC380V, 50/60HZ, offering consistent and reliable energy for uninterrupted performance.
Drive Mode: Employs a cutting-edge motor-driven + pneumatic system to boost performance and efficiency.
Controller: Outfitted with Mitsubishi's top-tier programming PLC, ensuring precise and meticulous control.
Series Model: FX3U
Control Power Supply: INPUT: DC24VDC guarantees stable operations and secure power flow.
OUTPUT: DC24VDC ensures dependable and continuous performance, preventing disruptions.
Operation Type: Navigate with ease using the intuitive Weilun HMI control, designed for straightforward user interaction.
Input Voltage: 24VDC assures smooth, efficient, and effective energy consumption.
Air Pressure: Optimized for peak functionality, maintaining an operational range of 0.6-0.8MPa.
Total Power: Commands a formidable total power of 14KW, delivering robust and dynamic functionality.
Common Power: Operates efficiently at 7KW, maximizing energy conservation and efficiency.
3, Equipment Structure and Functional Modules
1. Intelligent Feeding System
Automatic Feeding Tray: Offers a remarkable capacity of 500kg, effortlessly accommodating wire coil diameters of ≤ 1m.
2. Cutting Execution Unit
Dual Blade Redundancy Design: Incorporates a primary cutting blade with a synchronized backup blade, ready to take over within a swift 0.5 seconds in case of malfunction.
Constant Pressure Cutting Technology: Adjusts pressure dynamically, safeguarding against coating damage or steel wire scattering to ensure immaculate cuts every time.
3. Intelligent Control System
7-inch Industrial Touch Screen: Features a multilingual interface in Chinese/English, significantly enhancing user accessibility and interaction.
PLC+Motion Control Card: Comes pre-loaded with 100 cutting schemes, offering unparalleled versatility and precision for diverse applications.
4, Application Cases
Case 1: A leading global automotive parts supplier
Requirement: Charged with supplying brake lines for cutting-edge new energy vehicle production lines, demanding a daily output of 100,000 units with a precision error of ≤ 0.05mm.
Solution: Deployed 3 units of the CLY-QGJ266, achieving and surpassing targeted performance expectations seamlessly.
Achievements:
Witness a phenomenal yield rate surge from an impressive 98.2% to a stellar 99.95%, demonstrating exceptional efficiency and precision.
Unlock significant savings by dramatically reducing labor costs by a remarkable 90%. Transition effortlessly from a workforce of 20 to just 2 highly skilled monitors, streamlining your operations like never before.
5, After Sales Service Commitment
Warranty Period: Relish the assurance of a 1-year comprehensive warranty that covers the entire machine, providing you with complete peace of mind and confidence in your investment.
Response Time:
Domestic: Avail yourself of our exceptional 24-hour telephone support and prompt 48-hour on-site engineer assistance, ensuring your operations run smoothly without a hitch.
Overseas: Benefit from our efficient remote diagnosis or engage with local service providers to secure support within 72 hours, ensuring swift and effective resolution of any issues.
6, Equipment Delivery Process
1. Requirement Confirmation → Take advantage of our complimentary trial cutting of wire samples, complete with a detailed and comprehensive report delivered to you within just 3 working days.
2. Scheme Customization → Our expert engineers will design and layout a customized equipment diagram right on your site, ensuring that integration is seamless and perfectly suited to your needs.
3. Production Debugging → Enter a thorough 45-day factory testing phase. Every aspect is meticulously crafted to guarantee top-tier performance and unwavering reliability. Stay informed with a detailed testing video, capturing every nuance of the process for your review.
4. Delivery Training → Immerse yourself in an exhaustive 3-day on-site training session. Learn expertly crafted operation techniques and foundational maintenance skills, ensuring your team is completely equipped to optimize the efficiency of your High-Precision Cutting and Fusing Machine for Wire Ropes.
5. Lifetime Maintenance → Experience unmatched peace of mind with our extensive global service network. Enjoy a continuous supply of premium-quality spare parts for an impressive 10 years, maintaining your machine in peak operational condition at all times.
Request the comprehensive technical manual and detailed quotation today to uncover all elements of the High-Precision Cutting and Fusing Machine for Wire Ropes, and explore how it can revolutionize your processes!
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