Cutting machine technical parameters
I. Overview
Immerse yourself in the revolutionary world of the Automatic Metal Wire Rope Cutting Machine, where state-of-the-art design meets the intricate needs of the wire rope fabrication industry. Engineered to perfection, this machine is a beacon of innovation for lock wire ropes, lead-sealed wire ropes, and notably, automotive and motorcycle brake wire applications. Say goodbye to the industry's perennial challenges such as inconsistent quality and laborious processes. By drastically minimizing manpower requirements and streamlining operations, this machine empowers just one operator to oversee multiple units with unparalleled ease, delivering unmatched efficiency and precision.
This advanced equipment epitomizes versatility and precision across multiple sectors—from medical devices and automotive parts to sports equipment and the lock industry. It excels in the automatic fusing or cutting of steel cords of any specification. Featuring a high-precision, touch-screen computer control system, it allows users to effortlessly set fuse conditions, ensuring optimal quality with minimal effort, paving the way for seamless operation.
2. Mechanical specifications:
1. Cutting machine dimensions: The machine is robustly structured at 4.6m x 1.8m x 0.8m, with a pay-off machine measuring 2.5m, providing ample space to accommodate various operational needs, supporting a wide range of cutting tasks.
2. The standard machine offers a versatile maximum length of 3 meters, with flexible customization available at 5000 yuan per additional meter, supporting lengths up to an impressive 10 meters to cater to diverse production requirements.
3. Power Requirements: Operating on a 380V three-phase four-wire system with a neutral line, it guarantees a robust and reliable energy supply for consistent operations.
4. Weight: This machine's solid construction weighing 500KG ensures unmatched stability and durability, designed to withstand rigorous industrial applications.
5. Application Scope: Perfectly engineered for wire diameters ranging from 1.0mm to 3.5mm, with a length capacity reaching up to 5 meters, making it an ideal choice for a variety of applications.
6. Production Capacity: Efficiently processes approximately 1400 pieces per hour, tailored to specific length and cutting modes, setting a new benchmark in productivity.
7. Fusing and Cutting Capabilities: Meticulously designed for steel rope diameters less than 2.0mm, it ensures precision and quality with every operation, leading the industry in performance.
8. Simultaneous Operations: Ingeniously capable of fusing and cutting up to 4 wires simultaneously, this feature optimizes productivity, enabling high-volume output with minimal input.
9. Mold Compatibility: Compatible with universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. It supports an open wire diameter range from 0.8mm to 3.0mm, featuring a minimum open wire length of 300mm, achieving precision within ±1.0mm, ideal for exacting standards.
11. Air Source Requirements: Functioning efficiently within a range of 0.4-0.7MPA with an optimal pressure set at 0.6MPA. The fuse transformer, rated at 8KVA, uses approximately 5KW in actual power, ensuring efficient performance and minimal energy expenditure.
12. Versatile Working Modes: Offers an array of operation modes including single cut, cut-cut, fuse-cut, and fuse-cut-cut, adeptly meeting diverse production demands with exceptional adaptability and precision.
Meet the Automatic Metal Wire Rope Cutting Machine, a groundbreaking marvel in industrial engineering. This pioneering machine is crafted with precision and efficiency, seamlessly cutting steel wire rope into perfectly measured segments for control cable production, such as brake, clutch, and throttle cables. Boasting superior automatic operations, it ensures extraordinary accuracy while maintaining an ultra-quiet operational environment, surpassing traditional machines in every conceivable way.
Features 1. Wire Rope Feeding Device Embark on a journey of unmatched efficiency with our wire rope feeding device, a true masterstroke in engineering. Powered by an ultra-efficient servo motor and controlled by an advanced servo controller, you will revel in the seamless transition from a gentle start to high-speed pre-feeding. Enjoy a smooth, effortless experience as speed modulation reaches perfection when the wire achieves its intended length. Our state-of-the-art encoder technology assures unparalleled precision in feeding length, setting new standards in accuracy. 2. Wire Rope Cutting Device Transform your cutting experience with our innovative braking cylinder, the epitome of precision and security for your wire rope needs. Guided by the rigorous standards of our length encoder, achieve flawless cuts with our V-shaped clamp, delivering smooth, burr-free finishes every time. Our durable alloy steel cutting blade, carefully inlaid for longevity, retracts with remarkable precision post-cutting, maintaining peak performance and reliability. 3. Control System Step into a new era of advanced automation with the Omron PLC control system. Tailor your cutting requirements effortlessly with the intuitive touch screen interface, allowing easy adjustments of length and quantity. Upholding a steadfast dedication to safety and efficiency, our system integrates an emergency stop and a robust alarm mechanism. This ensures real-time monitoring of counts, material shortages, and error detection, propelling you to the forefront of technology and reliability.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we redefine excellence in the protection and preservation of your invaluable Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Encased in our robust wooden packaging, your machine is granted unparalleled defense against unforeseen impacts and potential mishaps. Enveloped in a snug, moisture-resistant plastic film, it remains safeguarded against rust and humidity throughout its journey. Our pioneering fumigation-free packaging not only ensures effortless customs clearance but also speeds up the overall shipping process. For larger machinery, we employ sophisticated securing methods within containers, obviating the need for additional packaging. Shipping: Whether your requirement is for Less than Container Load (LCL) or Full Container Load (FCL), our unwavering promise is to deliver your machine with unmatched speed and security. By collaborating with elite logistics specialists, we guarantee a swift LCL journey to the sea port. For FCL consignments, our experienced team meticulously orchestrates the container loading process, ensuring supreme protection. Additionally, our extensive network of seasoned forwarders ensures a seamless shipping experience, and we are always poised to liaise with your designated forwarder to accommodate your distinct needs, ensuring a perfect and pleasurable delivery experience.
Experience unparalleled peace of mind with our comprehensive 1-year warranty, complete with complimentary parts replacement and repair services. Revel in the assurance of every transaction, as our platform guarantees secure and reliable purchases for every order placed and paid. Trust in our steadfast commitment to your satisfaction.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we offer customization to meet your specific requirements, ensuring the perfect fit for your operational needs.
Q: What information should the customer provide to get an accurate quotation from us?
A: For a precise quotation, customers are encouraged to provide comprehensive technical specifications, relevant drawings and images, industrial voltage, and anticipated production output. This ensures that we can tailor our response to your specific needs.
Q: What is the payment term?
A: Our convenient payment terms include a 30% down payment with the remaining 70% balance due before shipment via T/T. We also offer alternative payment methods, such as Western Union, to accommodate different preferences.
Q: What is the delivery time?
A: Typically, the delivery timeframe for the machine is 30 days following the receipt of the down payment, ensuring prompt and reliable service to meet your schedule.
Q: What is the warrantee period of the machine?
A: The warranty period is valid for one year from the date indicated on the Bill of Lading (B/L), providing you with a full year of assured protection and service excellence.
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