Cutting machine technical parameters
I. Overview
Introducing a marvel of modern engineering, this cutting-edge machine is crafted with meticulous precision to meet the intricate demands of the lock wire ropes, lead-sealed wire ropes, and the wire rope fabrication industry. Tailored specifically for automobile and motorcycle brake wires, it provides a comprehensive solution to the challenges of maintaining reliable quality, simplifying complex procedures, and reducing labor-intensive processes. By significantly lowering manpower needs, it streamlines operations, empowering a single operator to effectively oversee multiple machines at once, enhancing productivity and efficiency.
This state-of-the-art equipment is a versatile titan in various sectors, finding extensive applications in medical devices, automotive parts, sports equipment, and the lock industry. It shines in the automatic fusing or cutting of steel cords, regardless of specification. Boasting a high-precision, user-friendly touch-screen computer control system, it allows users to effortlessly customize fuse conditions, guaranteeing optimum fuse quality with minimal exertion, ensuring excellence and reliability in every use.
2. Mechanical specifications:
1. Cutting machine dimensions offer a robust presence at 4.6m x 1.8m x 0.8m, while the pay-off machine measures 2.5m, ensuring adaptability to diverse operational needs.
2. The standard machine supports a maximum length of 3 meters, with endless customization possibilities available, allowing extensions at a competitive rate of 5000 yuan per additional meter, reaching lengths up to 10 meters.
3. Power Requirements: Operates seamlessly on a 380V three-phase four-wire connection paired with a neutral line, ensuring an unwavering and robust energy supply for consistent performance.
4. Weight: Boasting a solid 500KG construction, it is designed for unwavering stability and enduring durability, essential for sustained industrial use.
5. Application Scope: This versatile machine accommodates wire diameters from 1.0mm to 3.5mm, with a length capacity extending up to 5 meters, ensuring comprehensive utility across various applications.
6. Production Capacity: Demonstrating incredible efficiency, it processes approximately 1400 pieces per hour, contingent upon the specific length and cutting mode selected, ensuring high throughput for demanding production schedules.
7. Fusing and Cutting Capabilities: Expertly designed for steel rope diameters less than 2.0mm, it delivers precision and reliability for delicate operations.
8. Simultaneous Operations: Equipped to fuse and cut up to 4 wires concurrently, this machine maximizes productivity, catering to high-demand production environments.
9. Mold Compatibility: Featuring universal molds for diameters ranging from 0.8-1.2, 1.5-2.0, and 2.5-3.0, it gracefully handles open wire diameters from 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision within ±1.0mm, ensuring consistent quality.
11. Air Source Requirements: Designed to operate at 0.4-0.7MPA, with a set pressure of 0.6MPA, the fuse transformer is rated at an impressive 8KVA, consuming approximately 5KW in actual power usage, ensuring efficient and reliable performance.
12. Versatile Working Modes: This machine offers a multitude of operation modes, including single cut, cut-cut, fuse-cut, and fuse-cut-cut, to adeptly meet a variety of production demands, enhancing adaptability and efficiency.
Introducing the Automatic Metal Wire Rope Cutting Machine, a revolutionary advancement in industrial engineering designed with unparalleled precision and unmatched efficiency. This pioneering marvel effortlessly slices through steel wire rope, delivering perfectly measured segments for control cable production, encompassing brake, clutch, and throttle cables. With superior automatic operations, this latest-generation model guarantees exceptional accuracy, maintaining a whisper-quiet operational environment. It surpasses traditional machines on every front, setting a new standard in industrial excellence.
Features 1. Wire Rope Feeding Device Immerse yourself in the art of precision and efficiency with our state-of-the-art wire rope feeding device. Powered by an ultra-efficient servo motor in tandem with an advanced servo controller, this device ensures an unparalleled experience. Witness the magic of: a) Smooth, gradual acceleration that seamlessly transitions from a gentle start to high-speed pre-feeding. b) Meticulous speed modulation, ensuring the wire stops exactly at its predetermined length. c) Unrivaled precision in feeding length, facilitated by our cutting-edge encoder technology. 2. Wire Rope Cutting Device Transform your cutting tasks with our revolutionary braking cylinder, meticulously crafted to secure the wire rope with impeccable precision. Guided by a sophisticated length encoder, our V-shaped clamp guarantees pristine, burr-free finishes with every cut. Post-cutting, watch the blade retract gracefully with unmatched accuracy. Our inlaid alloy steel cutting blade stands as a pinnacle of durability, ensuring sustained peak performance. 3. Control System Embrace the future of automation with our Omron PLC control system. Personalize your cutting parameters with ease, adjusting both length and quantity through an intuitive touch screen interface. Prioritizing safety and efficiency, this system features an emergency stop function and a robust alarm system, offering real-time monitoring of counts, material shortages, and error detection.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we have redefined the standards of safety and security for your invaluable Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Encapsulated in our exceptionally sturdy wooden packaging, your machine receives unparalleled protection against any potential shocks or accidental damage. Enveloped in a snug, moisture-resistant plastic film, it is safeguarded from rust and dampness throughout the transit process. Our innovative fumigation-free packaging not only ensures a seamless customs clearance but also significantly hastens the entire shipping procedure. For larger machinery, we employ advanced securing techniques within containers, obviating the necessity for additional packaging. Shipping: Be it Less than Container Load (LCL) or Full Container Load (FCL), our unwavering commitment to swift and secure delivery remains constant. We collaborate with top-tier logistics experts to ensure a rapid LCL journey to the sea port. For FCL shipments, our experienced team meticulously manages the container loading process, guaranteeing utmost security. Furthermore, our extensive network of skilled forwarders offers flawless shipment management. We also welcome collaboration with your chosen forwarder to meet your unique preferences, ensuring an impeccable and gratifying delivery experience.
Indulge in the ultimate assurance of our exceptional 1-year warranty, where complimentary parts replacement and repair services are just the beginning. Revel in the confidence that every transaction brings, as our advanced platform guarantees secure and reliable purchases with every order placed and paid.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we offer tailored solutions to adapt to your specific power requirements seamlessly.
Q: What information should the customer provide to get an accurate quotation from us?
A: For a detailed and tailored quotation, customers should provide technical specifications, accompanying drawings and images, industrial voltage standards, and anticipated production output details.
Q: What is the payment term?
A: Our payment terms are designed to be flexible: a 30% down payment, with the remaining 70% due prior to shipment via T/T. We also offer convenient alternatives like Western Union to suit your needs.
Q: What is the delivery time?
A: The standard delivery period for the machine is 30 days after the down payment is received, ensuring a timely and efficient process.
Q: What is the warrantee period of the machine?
A: The warranty period extends for a full year from the date specified on the Bill of Lading (B/L), offering comprehensive coverage and peace of mind.