Cutting machine technical parameters
I. Overview
This cutting-edge machine is meticulously crafted to meet the specialized demands of the lock wire ropes, lead-sealed wire ropes, and wire rope fabrication industry. Specifically engineered for automobile and motorcycle brake wires, this machinery addresses the hurdles of inconsistent quality, complex operations, and labor-intensive tasks in wire rope processing. It dramatically cuts down manpower needs and streamlines operations, allowing one operator to efficiently handle multiple machines, boosting productivity significantly.
This state-of-the-art equipment boasts extensive applications in sectors like medical devices, automotive components, and sports gear, alongside the lock industry. It shines in the automatic fusing or cutting of steel cords, regardless of specification. With a high-precision touchscreen computer control system, users can effortlessly set fuse conditions, ensuring superior fuse quality with minimal effort and exceptional ease.
2. Mechanical specifications:
1. Cutting machine dimensions: 4.6m x 1.8m x 0.8m, with a pay-off machine size of 2.5m, expertly designed to accommodate a wide array of operational needs.
2. The standard machine provides a maximum length of 3 meters, with the option for customization at 5000 yuan per additional meter, supporting extensions up to 10 meters, offering remarkable flexibility.
3. Power Requirements: Runs on a robust 380V three-phase four-wire connection with a neutral line, ensuring a steady and reliable energy supply to power your operations efficiently.
4. Weight: With a solid 500KG construction, this machine guarantees outstanding stability and durability, ready to withstand the demands of continuous use.
5. Application Scope: Designed for wire diameters ranging from 1.0mm to 3.5mm, with the capacity to handle lengths up to 5 meters, meeting diverse operational requirements.
6. Production Capacity: Capable of processing approximately 1400 pieces per hour, contingent on the specific length and cutting mode, delivering impressive productivity.
7. Fusing and Cutting Capabilities: Expertly crafted for steel rope diameters less than 2.0mm, ensuring precise fusing and cutting results.
8. Simultaneous Operations: Engineered to fuse and cut up to 4 wires simultaneously, enhancing efficiency and throughput.
9. Mold Compatibility: Features universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. The open wire diameter spans from 0.8mm to 3.0mm, with a minimum open wire length of 300mm and precision within ±1.0mm, ensuring versatility and adaptability.
11. Air Source Requirements: Operates at 0.4-0.7MPA, with the set pressure at 0.6MPA. The fuse transformer is rated at 8KVA, consuming approximately 5KW in actual power usage, ensuring efficient energy consumption.
12. Versatile Working Modes: Offers a range of operation modes like single cut, cut-cut, fuse-cut, and fuse-cut-cut, tailored to meet diverse production demands with ease.
Introducing the Automatic Metal Wire Rope Cutting Machine, a groundbreaking advancement in industrial engineering. Designed with unparalleled precision and efficiency, this innovative machine seamlessly cuts steel wire rope, delivering perfectly measured segments for control cable production, including brake, clutch, and throttle cables. With its superior automatic operations, this state-of-the-art model guarantees exceptional accuracy and maintains a whisper-quiet operational environment, outclassing traditional machines across every dimension.
Features 1. Wire Rope Feeding Device Experience the pinnacle of precision with our all-new wire rope feeding device. Every movement is a masterstroke crafted by the synergy of an ultra-efficient servo motor and a sophisticated servo controller. Transition seamlessly from a gentle start to high-speed pre-feeding, ensuring a flawless, uninterrupted flow. As the wire reaches its predetermined length, our system expertly modulates speed, guaranteeing unparalleled precision. Thanks to our cutting-edge encoder technology, every feeding length is executed with pinpoint accuracy. 2. Wire Rope Cutting Device Transform your cutting experience with our revolutionary braking cylinder, engineered to secure your wire rope with impeccable precision. Under the meticulous guidance of our length encoder, achieve unparalleled cutting accuracy. Our V-shaped clamp ensures every cut is immaculate, delivering smooth, burr-free finishes with each operation. Post-cutting, the blade retracts with unrivaled precision, restoring it to a state of readiness. Crafted from inlaid alloy steel, our cutting blade promises durability and consistent top-tier performance. 3. Control System Embrace the future of automation with our advanced Omron PLC control system. This intuitive touch screen interface allows you to customize cutting requirements with ease, adjusting both length and quantity. Prioritizing safety and efficiency, the system includes an emergency stop feature and a robust alarm system that provides real-time monitoring for counts, material shortages, and error detection, ensuring a smooth and secure operation experience.
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>720pcs/hour when length 2000mm
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3000mm (can be customized)
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+/- 1.5mm when length 2000mm
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Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we are committed to upholding the highest standards of safety and protection for your invaluable Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine. Enclosed within our sturdy wooden packaging, your machine is afforded unparalleled protection against any potential shocks and inadvertent damage that might occur. With an additional protective layer of snug, moisture-resistant plastic film, the machine is shielded from rust and dampness throughout its journey. Our innovative fumigation-free packaging design not only ensures smooth customs passage but also accelerates the overall shipping process. For larger machinery, we employ advanced, sophisticated securing methods within the containers, making extra packaging unnecessary. Shipping: Be it Less than Container Load (LCL) or Full Container Load (FCL), you can be confident in our unwavering dedication to delivering your machine promptly and securely. We collaborate with top-tier logistics specialists to assure an efficient LCL passage to the sea port. For FCL consignments, our experienced team meticulously oversees the container loading, ensuring the utmost security at every step. Additionally, our well-established network of professional forwarders ensures seamless and efficient shipment management. We are also more than willing to work with your chosen forwarder to accommodate any unique requirements, guaranteeing a flawless and totally satisfying delivery experience.
Experience unparalleled peace of mind with our comprehensive 1-year warranty, designed to ensure satisfaction and security. This warranty encompasses complimentary parts replacement and repair services, allowing you to enjoy full confidence with every purchase. Our platform is dedicated to securing reliable transactions, guaranteeing a seamless experience for every order you place and pay for.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. We also provide options to tailor the machine's power supply to meet your precise needs, ensuring it suits your operational environment perfectly.
Q: What information should the customer provide to get an accurate quotation from us?
A: For an accurate and detailed quotation, please provide us with your technical specifications, any relevant drawings and images, the industrial voltage you require, and your planned production output. This information allows us to tailor our offer to fit your exact requirements.
Q: What is the payment term?
A: We offer flexible payment terms to suit your needs. Initiate with a 30% down payment, with the remaining 70% balance due before shipment via T/T. For your convenience, we also accept alternative payment methods such as Western Union.
Q: What is the delivery time?
A: The delivery timeframe typically spans 30 days from the receipt of your down payment, ensuring that you receive your machine promptly and can commence operations without delay.
Q: What is the warrantee period of the machine?
A: The warranty period extends for a full year, calculated from the date specified on the Bill of Lading (B/L). This ensures your purchase is protected and supported from the moment of shipping.
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